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Flex Schedule Injection Molding Process Engineer Jobs in Elgin, IL

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves ... Schedule and lead meetings with all necessary departments to spread knowledge and increase ...

... molding process, troubleshooting issues promptly. * Collaborate with team members to maintain ... Third Shift: 10:00 PM - 6:20 AM Schedules follow a rotating pattern with alternating weekends off.

Process Engineer

Crystal Lake, IL · On-site

$90K - $110K/yr

Apply Scientific Injection Molding principles to new/current processes by directly running ... Analyze production processes, schedules, methods, and other data and then provide management with ...

Sr. Molding Engineer

Lincolnshire, IL · On-site

$100 - $125/hr

Develop, validate and optimize molding processes for HCR injection, compression and transfer ... Partner with Tooling Engineer on gate/vent design for silicone and rubber molds, cold‑runner or ...

Flex is the diversified manufacturing partner of choice that helps market-leading brands design ... Scientific Injection molding process knowledge * Working knowledge of molds and tool maintenance ...

Flex-N-Gate is a leading manufacturer and supplier of components for the automotive industry ... Sets-up injection molds and performs start-up and shut-down of molding systems; * Verifies systems ...

Sr. Molding Engineer

Lincolnshire, IL · On-site

$100 - $125/hr

Develop, validate and optimize molding processes for HCR injection, compression and transfer ... Partner with Tooling Engineer on gate/vent design for silicone and rubber molds, cold runner or ...

Showing results 41-60

Flex Schedule Injection Molding Process Engineer information

See Elgin, IL salary details

$48.9K

$91K

$140.9K

How much do flex schedule injection molding process engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for flex schedule injection molding process engineer in Elgin, IL is $90,960.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $101,800.00 per year, depending on experience, location, and employer.

What does a flex schedule injection molding process engineer do?

A Flex Schedule Injection Molding Process Engineer is responsible for developing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts and products. The 'flex schedule' aspect means that the engineer may work non-traditional hours, such as evenings, weekends, or rotating shifts, to support 24/7 production needs. Their duties include setting up molding machines, improving cycle times, ensuring product quality, and collaborating with other teams to resolve technical issues. They also help implement process improvements to increase efficiency and reduce costs, all while adhering to safety and quality standards.

What are the key skills and qualifications needed to thrive as a flex schedule injection molding process engineer?

A Flex Schedule Injection Molding Process Engineer requires a solid background in plastics engineering or mechanical engineering, experience with injection molding processes, and often a relevant degree. Familiarity with CAD software, process monitoring systems, and certifications like RJG or Scientific Molding are commonly expected. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate across shifts and respond to production issues efficiently. These skills ensure consistent product quality, optimized manufacturing processes, and smooth workflow coverage in dynamic, around-the-clock environments.

What are some common challenges faced by flex schedule injection molding process engineers, and how can they be addressed?

One common challenge for Flex Schedule Injection Molding Process Engineers is managing production efficiency while adapting to varying work schedules. Flex shifts can introduce variability in machine operation and team coordination, making communication and documentation especially important. Engineers may also need to quickly troubleshoot process deviations that occur during off-peak hours when fewer support staff are available. Developing strong cross-shift handoff processes and utilizing digital tracking tools can help ensure continuity and consistent quality across all schedules.

What is the difference between Flex Schedule Injection Molding Process Engineer vs Standard Injection Molding Process Engineer?

AspectFlex Schedule Injection Molding Process EngineerStandard Injection Molding Process Engineer
Work HoursFlexible, variable shifts based on production needsTypically fixed, regular shifts
CertificationsOften requires certifications in injection molding and process optimizationSimilar certifications, may vary by employer
Work EnvironmentManufacturing plants with adaptable schedulesStandard manufacturing settings
Industry UsageCommon in companies prioritizing flexible staffingStandard in most manufacturing facilities

The main difference between a Flex Schedule Injection Molding Process Engineer and a Standard Injection Molding Process Engineer lies in work hours flexibility. The flex schedule role offers adaptable shifts to meet production demands, while the standard role follows fixed schedules. Both roles require similar certifications and work in manufacturing environments, but the flex schedule position provides greater scheduling flexibility to accommodate dynamic production needs.

What job categories do people searching Flex Schedule Injection Molding Process Engineer jobs in Elgin, IL look for?

The top searched job categories for Flex Schedule Injection Molding Process Engineer jobs in Elgin, IL are:

What cities near Elgin, IL are hiring for Flex Schedule Injection Molding Process Engineer jobs?

Cities near Elgin, IL with the most Flex Schedule Injection Molding Process Engineer job openings:

Process Engineer

suncast

Batavia, IL • On-site

$75K - $95K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 25 days ago


Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

Summary:

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing environment. This role requires a balance of office-based responsibilities and active involvement on the manufacturing floor.

Responsibilities:

  • Provide input on new product designs, using Suncast knowledge and optimal processing methods to support successful production.
  • Document and report all findings related to new product launches and enhancements to existing products.
  • Schedule and lead meetings with all necessary departments to spread knowledge and increase productivity.
  • Follow new product launches from the design phase through production.
  • Approach problems with scientific methods, using data to support conclusions that resolve issues.
  • Identify and implement continuous improvement projects in all aspects of the manufacturing floor.
  • Follow through with data and results.
  • Monitor and evaluate low performing products and determine root cause.
  • Work with appropriate departments to implement corrective action and increase performance.
  • Be hands-on with the machinery and equipment to become highly knowledgeable about each unit.
  • Spend time with Process Technicians and Helpers, training and developing skills that will lead to better success for all within the team.
  • Create training documents, procedures, and standards.
  • Work closely with the design engineering, quality control, and manufacturing departments.
  • Research new technologies and design and implement where able.
  • Support and comply with all Suncast safety policies, quality standards, and housekeeping practices.
  • Perform additional duties as required.

Qualifications:

  • Bachelor’s degree in plastics technology or chemical engineering with course work in injection molding is strongly preferred.
  • Associate’s degree or certification program with 2+ years of relevant experience in lieu of a Bachelor’s degree.
  • Injection molding knowledge and experience is required.
  • Previous experience in a Process Technician role is strongly preferred.
  • Previous experience in a Process Engineer role is a plus.
  • Familiarity with Paulson Training is a plus.
  • Ability to read and interpret CAD 2-D and 3-D drawings.
  • Ability to work in a diverse and dynamic environment.
  • Must be data driven, scientifically minded, self-motivated, and able to evaluate issues from multiple perspectives with an open mind.
  • Knowledge with and ability to use Microsoft Office.
  • The ability to lift up to 30 pounds.

The Anticipated Pay Range for This Position:  $75K-95K annually

Suncast offers a comprehensive benefits package including:

  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.