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Finite Element Analysis Jobs in Michigan (NOW HIRING)

Mechanical Engineer (Ball Screws)

Freeland, MI ยท On-site

$48.08 - $72.12/hr

Support finite element analysis and validation activities. * Evaluate component performance through analytical modeling and engineering calculations. * Support laboratory testing, endurance testing ...

Mechanical Engineer, Ball Screws

Freeland, MI ยท On-site

$100K - $150K/yr

Support finite element analysis and validation activities. * Evaluate component performance through analytical modeling and engineering calculations. * Support laboratory testing, endurance testing ...

Apply Finite Element Analysis (FEA) for design optimization * Generate technical drawings and engineering documentation * Prepare and present project status reports * Support test design, development ...

Staff Mechanical Engineer, R&D

Portage, MI ยท Hybrid

$89K - $148K/yr

Experience with Computer-Aided Engineering (CAE) tools and Design for Manufacturability (DFM) principles and Finite Element Analysis (FEA). * Knowledge of materials and manufacturing processes.

Applies analytical skills, including handbook calculations and finite element analysis (FEA), to design commercial power transmission products, support product application engineering issues ...

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Finite Element Analysis information

See Michigan salary details

$10

$56

$78

How much do finite element analysis jobs pay per hour?

As of Aug 18, 2026, the average hourly pay for finite element analysis in Michigan is $56.77, according to ZipRecruiter salary data. Most workers in this role earn between $47.79 and $66.39 per hour, depending on experience, location, and employer.

What is a finite element analysis?

A Finite Element Analysis (FEA) job involves using computer simulations to evaluate how products or systems respond to physical forces such as stress, heat, and vibration. Engineers in this role use specialized software like ANSYS, Abaqus, or SolidWorks to create models and analyze their behavior under various conditions. FEA helps optimize designs, reduce material costs, and ensure structural integrity before manufacturing. This role is common in industries like automotive, aerospace, and civil engineering.

What are the key skills and qualifications needed to thrive in finite element analysis?

To thrive in Finite Element Analysis, you need a strong background in mechanical or structural engineering principles, mathematics, and a solid understanding of physics, typically backed by an engineering degree. Proficiency with FEA software like ANSYS, Abaqus, or COMSOL, and familiarity with CAD tools and programming languages such as Python or MATLAB, are important assets. Excellent problem-solving abilities, attention to detail, and clear communication skills make candidates stand out in this analytical role. These skills are crucial for producing accurate simulations, optimizing designs, and effectively conveying complex technical findings to multidisciplinary teams.

What are some typical challenges faced by professionals working in finite element analysis?

Professionals in Finite Element Analysis often encounter challenges such as managing complex simulation models, ensuring the accuracy and reliability of their results, and interpreting data to provide meaningful engineering insights. You may also need to troubleshoot issues related to meshing, material properties, and boundary conditions, which require both technical expertise and patience. Regular collaboration with design, manufacturing, and testing teams helps address these challenges more effectively and leads to better end products. Developing strong analytical and communication skills can further help you thrive when working through the intricate details and interdisciplinary demands of the role.

Is finite element analysis a good career?

Finite Element Analysis (FEA) is a specialized engineering role that involves using software tools to simulate and analyze physical behaviors of structures and components. It is a growing field with demand in industries such as aerospace, automotive, and manufacturing, often requiring strong skills in mechanics, programming, and software like ANSYS or Abaqus. Careers in FEA can offer stability, competitive salaries, and opportunities for advancement for those with relevant technical expertise and certifications.

What are the most commonly searched types of Finite Element Analysis jobs in Michigan?

The most popular types of Finite Element Analysis jobs in Michigan are:

What cities in Michigan are hiring for Finite Element Analysis jobs?

Cities in Michigan with the most Finite Element Analysis job openings:

Infographic showing various Finite Element Analysis job openings in Michigan as of August 2026, with employment types broken down into 80% Full Time, 14% Part Time, 2% Temporary, 3% Contract, and 1% Nights. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $118,082 per year, or $56.8 per hour.

Mechanical Engineer (Ball Screws)

START

Freeland, MI โ€ข On-site

$48.08 - $72.12/hr

Full-time

Posted 7 days ago


Job description

DescriptionThe Mechanical Engineer, Ball Screw Design supports the design, development, testing, and continuous improvement of precision ball screw assemblies used in aerospace, defense, medical, and industrial applications. Working under the guidance of senior engineering staff, this position performs mechanical design, engineering analysis, prototype development, testing, and manufacturing support to deliver high-performance motion control products.

Major Responsibilities:

  • Design ball screw components including screw shafts, nuts, return systems, recirculation mechanisms, and drive interfaces.

  • Create and maintain detailed CAD models, drawings, and engineering documentation.

  • Assist in defining preload, geometry, lubrication, and performance requirements.

  • Perform engineering calculations related to load capacity, fatigue life, stiffness, backlash, friction, torque, and thermal performance.

  • Support finite element analysis and validation activities.

  • Evaluate component performance through analytical modeling and engineering calculations.

  • Support laboratory testing, endurance testing, load testing, efficiency evaluations, and prototype validation.

  • Analyze test results and recommend design improvements.

  • Assist with failure investigations and root cause analysis.

  • Collaborate with Manufacturing Engineering to support machining, grinding, assembly, and inspection activities.

  • Review manufacturability and assist with design improvements.

  • Support Engineering Change Orders (ECOs) and design revisions.

  • Prepare engineering reports, calculations, specifications, and design documentation.

  • Participate in design reviews and technical meetings.

  • Maintain engineering records in accordance with company procedures.

RequirementsMinimum Qualifications:

  • Bachelor's degree in Mechanical Engineering or related discipline.

  • 2–5 years of mechanical engineering experience (or equivalent internship/co-op experience).

  • Experience with 3D CAD software such as SolidWorks.

  • Understanding of mechanical design principles, machine elements, and geometric dimensioning and tolerancing (GD&T).

  • Strong analytical and problem-solving skills.

  • Excellent communication and teamwork skills.

Minimum Competencies:

  • Knowledge of ball screw architecture, geometry optimization, preload techniques, and mechanical efficiency factors.
  • Expertise in failure modes, reliability engineering, and life prediction specific to rolling-element mechanisms.
  • Ability to deliver complex technical material clearly.
  • Strong capability in risk management, trade studies, and data-driven decision making.

Preferred Qualifications:

  • Experience with electromechanical actuator systems.
  • Background in high-precision manufacturing or grinding/thread-rolling process development.
  • Experience with DO-160, MIL-STD environmental qualification, or similar aerospace standards.
  • Six Sigma, DFSS, or advanced reliability engineering certification.

Operational Details / Work Environment:

  • Primarily office-based engineering role with periodic hands-on testing or lab work.
  • Occasional travel to customers, suppliers, or test facilities.
  • PPE may be required in some manufacturing or laboratory spaces.

Work Authorization / Security Clearance:

This position must meet Export Control compliance requirements, therefore a “US Person” as defined by 22 C.F.R. § 120.15 is required. “US Person” includes US Citizen, lawful permanent resident, refugee, or asylee.

You should be proficient in:

  • Aerospace Manufacturing
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