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Fea Jobs in Alabama (NOW HIRING)

Overview i3 is looking for a FEA Analysis Engineer to support our growing team in Huntsville, AL. Responsibilities * Performs finite element analysis for review, characterization, and validation of ...

Senior Composite Engineer SME

Huntsville, AL · On-site

$88K - $117K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Composite Engineer SME

Huntsville, AL · On-site

$88K - $117K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Composite Engineer

Huntsville, AL · On-site

$99K - $134K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Composite Engineer

Huntsville, AL · On-site

$99K - $134K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Composite Engineer

Huntsville, AL · On-site

$99K - $134K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Thermal Engineer

Huntsville, AL

$103K - $141K/yr

Prior experience operating CAD software and/or FEA software. * Strong communication skills. * Ability to travel to other Anduril sites, customer sites, or supplier sites as business demand dictates.

Senior Composite Engineer (SME1)

Huntsville, AL · On-site

$99K - $134K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Strong proficiency with 3D solid modeling tools and experience applying FEA-based optimization techniques are required. This role also supports advanced product development through mechanical design ...

Strong proficiency with 3D solid modeling tools and experience applying FEA-based optimization techniques are required. This role also supports advanced product development through mechanical design ...

Senior Composite Engineer (SME1)

Huntsville, AL · On-site

$88K - $117K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

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Showing results 1-20

Fea information

See Alabama salary details

$42.3K

$89K

$135.3K

How much do fea jobs pay per year?

As of Aug 1, 2026, the average yearly pay for fea in Alabama is $88,979.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,655.00 and $99,792.00 per year, depending on experience, location, and employer.

What is an FEA job?

An FEA (Finite Element Analysis) job involves using computational techniques to simulate and analyze how structures, components, or materials respond to real-world conditions like stress, heat, and vibration. FEA engineers use specialized software to create models, run simulations, and interpret results to improve designs and ensure safety and performance. This role is common in industries like aerospace, automotive, and manufacturing, where structural integrity is critical. Strong skills in engineering, mathematics, and software tools like ANSYS or Abaqus are typically required.

What are the key skills and qualifications needed to thrive in the Fea position, and why are they important?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in finite element modeling, and a solid understanding of materials science and mechanics. Expertise in technical tools such as ANSYS, Abaqus, or similar simulation software, and sometimes certification in these tools, is commonly required. Analytical thinking, problem-solving ability, and clear communication are vital soft skills for interpreting results and collaborating with cross-functional teams. These competencies are crucial to delivering accurate simulations and effective engineering solutions in design and analysis projects.

What are some common challenges faced by Finite Element Analysis (FEA) Engineers in their daily work?

FEA Engineers often face challenges such as validating simulation models, ensuring that their analyses accurately replicate real-world behavior, and managing complex geometries or material properties within tight project deadlines. Balancing simulation accuracy with computational efficiency can also be demanding, especially when dealing with large models or limited company resources. Additionally, FEA Engineers frequently collaborate with design, manufacturing, and testing teams, which requires them to translate technical simulation results into actionable engineering recommendations. Staying current with evolving simulation software and industry standards is also essential for long-term success in this role.

Infographic showing various Fea job openings in Alabama as of July 2026, with employment types broken down into 3% Internship, 90% Full Time, and 7% Contract. Highlights an 94% In-person, 3% Hybrid, and 3% Remote job distribution, with an average salary of $88,979 per year, or $42.8 per hour.

FEA Analysis Engineer

i3

Huntsville, AL • On-site

Full-time

Medical, Retirement, PTO

Re-posted 16 days ago


Job description

Overview

i3 is looking for a FEA Analysis Engineer to support our growing team in Huntsville, AL.

Responsibilities
  • Performs finite element analysis for review, characterization, and validation of mechanical structures and mechanisms in a variety of domains.
  • Assimilates technical information from numerous sources and develops models with a high degree of precision.
  • Uses calculations, Monte Carlo sensitivity analyses, and engineering judgement to evaluate the applicability of models to real-world effects.
  • Prepares technical reports to document and clearly communicate potential failure modes and propose design solutions.
  • Performs trade studies to evaluate alternative design concepts and clearly communicates reasoning and recommendations to stakeholders.
  • Other duties as assigned.
Qualifications
  • Bachelor's degree from an ABET-accredited program in a related field is required. Additional experience may substitute for degree.
  • 10-15 years of relevant experience.
  • Must possess FEA technical expertise to preprocess, mesh, run, and evaluate results of multi-body and muti-material assemblies in static and dynamic modes. Experience with thermal and/or aerodynamic simulation preferred.
  • Experience operating major commercial FEA and meshing software packages required. Experience with Ansys preferred.
  • Experience working for a government organization preferred.
  • Ability to obtain and maintain a DoD Secret security clearance. Existing Secret or higher clearance preferred.
  • U.S. Citizenship is required.

Knowledge/Skills

  • Knowledge of office administration and procedures.
  • Exceptional judgment capabilities and relationship management skills.
  • Excellent communication, teamwork, and client service skills; ability to clearly communicate in discussions and written documents, and to deliver feedback clearly and tactfully.
  • Interact with a diverse array of customers and staff in a professional and courteous manner.
  • Work independently with accountability for accurate and complete results.
  • Be extremely organized and exceptionally detail oriented.
  • Work well both independently and in a team environment.
  • Be energized by a fast-paced work environment.
  • Must be able to communicate with others effectively.
  • Analyze information and respond appropriately.
  • Manage time wisely and prioritize tasks.
  • Provide superior customer service.
  • Multi-task in a pleasant manner.
  • Work well under pressure.

Physical Demands

  • The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.
  • While performing the duties of this job, the employee is regularly required to talk or hear. The employee frequently is required to stand; walk; handle or feel; and reach with hands and arms.
  • The employee may occasionally be required to work in a machine shop environment around heavy machinery and associated dust, debris, noise, and other environmental hazards.
  • The employee is occasionally required to sit; climb or balance; and stoop, kneel, crouch or crawl. The employee must be able to lift and/or move up to 10 pounds and occasionally lift and/or move up to 50 pounds.
  • Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception and ability to adjust focus.
  • Regular i3 hours are 8:00 a.m. - 5:00 p.m. Monday-Friday, however, additional hours may be required on occasion. Regular and punctual attendance is required.
About i3

i3 is a technically diverse, 100% team member owned business, headquartered in Huntsville, Alabama specializing in missile and aviation systems engineering and logistic services, electronic warfare and electromagnetic effects analysis, UAS system integration and flight operations, full lifecycle C5ISR engineering services, cybersecurity and IT/IA innovative solutions and virtual training, simulation & serious game development and implementation. We have established a broad offering of products and capabilities collectively providing decades of experience supporting the full complement of DoD military services, Missile Defense Agency, National Aeronautics and Space Administration, and a variety of other Government organizations and private industry customers.

Perks of being a team member owner include:

  • Long-term financial security
  • Higher job satisfaction
  • Greater job security
  • Personal and professional growth
  • Great company culture

Other outstanding benefits:

  • Excellent insurance coverage
  • 401(k) match
  • Generous PTO
  • Health and wellness incentives
  • Tuition and certification reimbursement
  • Countless opportunities to give back to the community through i3 Cares

We work hard. We compete hard. We play hard. Apply now to join us!

Employment Type: FULL_TIME