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Fea Jobs in Alabama (NOW HIRING)

Senior Composite Engineer SME

Huntsville, AL · On-site

$88K - $117K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Composite Engineer SME

Huntsville, AL · On-site

$88K - $117K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Operates basic FEA tools for linear static analysis. Understands mesh generation and boundary condition setup and applies them under supervision. * Uses existing scripts and tools for post-processing ...

Conduct engineering analyses using CAD, FEA, and CFD tools such as SolidWorks and ANSYS to support fielded air vehicle and launcher hardware. * Support integration of new or replacement components ...

New

Senior Composite Engineer

Huntsville, AL · On-site

$99K - $134K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

Senior Composite Engineer

Huntsville, AL

$99K - $134K/yr

Support FEA modeling activities including linear and basic non-linear analysis, buckling checks, and failure assessments. * Participate in trade studies and support requirements development. Program ...

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Showing results 1-20

Fea information

See Alabama salary details

$42.3K

$89K

$135.3K

How much do fea jobs pay per year?

As of Aug 22, 2026, the average yearly pay for fea in Alabama is $88,979.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,655.00 and $99,792.00 per year, depending on experience, location, and employer.

What is an FEA job?

An FEA (Finite Element Analysis) job involves using computational techniques to simulate and analyze how structures, components, or materials respond to real-world conditions like stress, heat, and vibration. FEA engineers use specialized software to create models, run simulations, and interpret results to improve designs and ensure safety and performance. This role is common in industries like aerospace, automotive, and manufacturing, where structural integrity is critical. Strong skills in engineering, mathematics, and software tools like ANSYS or Abaqus are typically required.

What are the key skills and qualifications needed to thrive in the FEA position, and why are they important?

To thrive as a FEA (Finite Element Analysis) Engineer, you need a strong background in mechanical or structural engineering, proficiency in finite element modeling, and a solid understanding of materials science and mechanics. Expertise in technical tools such as ANSYS, Abaqus, or similar simulation software, and sometimes certification in these tools, is commonly required. Analytical thinking, problem-solving ability, and clear communication are vital soft skills for interpreting results and collaborating with cross-functional teams. These competencies are crucial to delivering accurate simulations and effective engineering solutions in design and analysis projects.

What are some common challenges faced by Finite Element Analysis (FEA) engineers in their daily work?

FEA Engineers often face challenges such as validating simulation models, ensuring that their analyses accurately replicate real-world behavior, and managing complex geometries or material properties within tight project deadlines. Balancing simulation accuracy with computational efficiency can also be demanding, especially when dealing with large models or limited company resources. Additionally, FEA Engineers frequently collaborate with design, manufacturing, and testing teams, which requires them to translate technical simulation results into actionable engineering recommendations. Staying current with evolving simulation software and industry standards is also essential for long-term success in this role.

Is Fea a good career?

Fea is a role that typically involves finite element analysis, requiring skills in engineering, computer-aided design, and simulation software. It can be a rewarding career for those interested in technical problem-solving and design validation, often requiring a degree in engineering or related fields. Job prospects depend on industry demand and individual expertise.
Infographic showing various Fea job openings in Alabama as of August 2026, with employment types broken down into 3% Internship, 91% Full Time, and 6% Contract. Highlights an 94% In-person, 3% Hybrid, and 3% Remote job distribution, with an average salary of $88,979 per year, or $42.8 per hour.

Finite Element Analysis (FEA) Specialist

Toyon Research Corporation

Huntsville, AL • On-site

$130K - $200K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 16 days ago


Job description

US Citizenship is Required. Ability to qualify for a US Department of Defense security clearance required. Candidate must be SAP and SCI program eligible.
This position is in-person. This position is also available at Toyon's Goleta, CA office.
Toyon Research Corporation is an industry leader in the areas of complex space and missile systems analysis, aerothermodynamics, payload design and development, and ground and flight testing. We are seeking a highly skilled analyst to perform Finite Element Analysis (FEA) of mechanical and electromechanical systems.
Responsibilities
  • Support cross-discipline technical teams in technology design, development, integration, and test
  • Collaborate with the Program Manager to define project objectives, timelines, and deliverables
  • Translate technical requirements into model inputs and load conditions necessary to validate the design
  • Validate designs using standard analysis tools and hand calculations
  • Collaborate with multidisciplinary teams to optimize system performance and reliability in stressing operational environments
  • Provide technical recommendations to improve system effectiveness based on analytical insights
  • Guide technical decisions of engineering teams, fostering technical excellence
  • Deliver comprehensive technical briefings and progress updates to internal and external stakeholders
  • Collaborate with R&D teams and external partners to integrate emerging technologies into larger system-of-systems projects

Requirements
  • Bachelor's degree in Mechanical, Aerospace, or Aeronautical Engineering (Master's or Ph.D. preferred).
  • Minimum 5 years in aerospace or defense technology development
  • Expertise in Finite Element Analysis with tools such as ANSYS, ABAQUS, or NASTRAN
  • Proficient with CAD software to manipulate models and navigate data management systems.
  • Experience with SolidWorks and / or Creo preferred, with the ability to quickly achieve proficiency in both CAD packages as necessary
  • Knowledge of defense industry standards and compliance requirements

Desired Skills and Experience
  • Experience with the mechanical evaluation and validation of mechanical, electrical, and RF systems
  • Experience with correlating FEA models and empirical data
  • Experience with advanced mesh tools such as FeMap, Apex or Hyperworks

WE OFFER AN EXCEPTIONAL EMPLOYEE BENEFITS PACKAGE!
  • Competitive Industry Pay
  • 100% Employer-Paid Medical Insurance Premium
  • HSA with Employer Contributions
  • Dental and Vision Coverage Options
  • Paid Holidays
  • Paid Vacation and Sick leave
  • Company Funded 401(k) and Profit Sharing Plans
  • Employee Stock Ownership Plan (ESOP)
  • Life and Disability Insurance
  • Paid Parental Leave
  • Discretionary Bonus Eligibility

The annual pay range for the Finite Element Analysis (FEA) Specialist position is $130,000 to $200,000.
The posted pay range values provide the candidate with guidance on annual base compensation for the position, at a full time level of effort, exclusive of overtime, bonus, and benefits-related compensation, over a range of qualifications that may fit hiring objectives. Toyon Research Corporation will consider the individual candidate's education, work experience, applicable knowledge, skills and training, among other factors, when preparing an offer of employment.
Equal Opportunity Employer including Disability and Veterans
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Learn more about our company in our latest video, We are Toyon.
The application window for this posting will remain open until the position is filled.
Ref #2676-H