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Failure Analysis Engineer Jobs in Seattle, WA (NOW HIRING)

Infotech Sourcing

Mechanical Engineer III

Redmond, WA · On-site

$101/hr

Mechanical & Electrical Engineering - Mechanical Engineer III Request ID: 69837-1 Duration:12 ... Perform comprehensive root cause failure analysis on tested components, utilizing fractography with ...

Infotech Sourcing

Mechanical Engineer III

Redmond, WA · On-site

$101/hr

Mechanical & Electrical Engineering - Mechanical Engineer III Request ID: 69837-1 Duration:12 ... Perform comprehensive root cause failure analysis on tested components, utilizing fractography with ...

Stoke Space

Materials & Process Engineer

Kent, WA · On-site

$129K - $193K/yr

Lead failure analysis and root cause investigations for material-related anomalies, establishing ... Bachelor's degree in materials science, chemical engineering, mechanical engineering, physics ...

Blue Origin

Structural Analyst II

Seattle, WA · On-site

$99K - $138K/yr

Solid understanding of structural analysis/mechanics and failure modes (strength, fatigue, creep) * Experience with analysis of welded assemblies and bolted joints. * Knowledge of engineering ...

Blue Origin, LLC

Structural Analyst II

Seattle, WA · On-site

$99K - $138K/yr

Solid understanding of structural analysis/mechanics and failure modes (strength, fatigue, creep) * Experience with analysis of welded assemblies and bolted joints. * Knowledge of engineering ...

AAA USA Inc

MP&P Technical Analyst III

Everett, WA · On-site

Evaluate parts, materials, processes, and equipment through research and testing to ensure safety, reliability, and compliance with engineering specifications * Perform detailed failure analysis on ...

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Showing results 21-40

All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Seattle, WA

Failure Analysis Engineer information

See Seattle, WA salary details

$51.8K

$106K

$154.2K

How much do failure analysis engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for failure analysis engineer in Seattle, WA is $106,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,700.00 and $134,300.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
More about Failure Analysis Engineer jobs
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Seattle, WA as of July 2026, with employment types broken down into 80% Full Time, 12% Part Time, and 8% Contract. Highlights an 79% Physical, 4% Hybrid, and 17% Remote job distribution, with an average salary of $106,100 per year, or $51 per hour.

Mechanical Engineer III

Infotech Sourcing

Redmond, WA • On-site

$101/hr

Full-time

Re-posted 2 days ago

Job description

Job Title: Mechanical & Electrical Engineering - Mechanical Engineer IIIRequest ID: 69837-1
Duration:12 months with possible extension
Location: US - WA - Redmond
Job Description: Mechanical Testing Engineer
Master's degree in Mechanical Engineering, Materials Science, or a related field is required.
5+ Years of experience required
$101/hr MAX bill rate
Last Updated: 2026-03-13
Description
We are seeking a detail-oriented and self-motivated Mechanical Testing Engineer to join our dynamic team at Meta Reality Labs. The successful candidate will be responsible for the execution, development, and optimization of innovative mechanical testing and failure analysis methods for novel single-crystal optical materials. These materials are transformative for next-generation AR/VR applications, and your work will be critical to ensuring their reliability and performance. You will join an agile, cross-functional team focused on incubating winning prototypes and establishing new process capabilities with our supply-chain partners. This role is hands-on, involving laboratory work, deep data analysis, and collaboration with experts across various engineering disciplines.
Responsibilities
Design, implement, and document experiments for the mechanical characterization and failure analysis of novel single-crystal optical materials.
Handle, prepare, and process material samples, including slicing, dicing, lapping, and chemical-mechanical polishing (CMP), while adhering to all laboratory safety protocols.
Conduct a range of mechanical tests, including but not limited to fracture toughness testing, flexural strength testing, and biaxial flexure testing.
Perform comprehensive root cause failure analysis on tested components, utilizing fractography with Scanning Electron Microscopy (SEM) to identify failure origins and mechanisms.
Develop and validate novel testing methodologies and fixtures tailored to the unique geometries and properties of our advanced optical materials.
Collect, analyze, and interpret complex test data; prepare detailed reports and present findings and recommendations to cross-functional engineering and research teams.
Collaborate closely with materials scientists, optical engineers, and manufacturing partners to correlate mechanical properties with material processing and performance, driving continuous material and process improvements.
Minimum Qualifications
Master's degree in Mechanical Engineering, Materials Science, or a related field.
4+ years of hands-on experience in the mechanical characterization of brittle materials (e.g., ceramics, glasses, single crystals).
Experience with advanced material processing techniques such as diamond wire sawing, lapping, bonding/de-bonding, and chemical-mechanical polishing (CMP) or similar processing techniques.
Demonstrated expertise in fracture mechanics principles and testing, including the experimental determination of stress intensity factors.
Hands-on experience with material, crystallography, and surface science or similar characterization techniques, especially using SEM for fractography.
Good understanding of mechanical design principles for custom test fixture design.
Proven ability to design and execute experiments (DOE), analyze results, and draw actionable conclusions.
Excellent data handling, documentation, and organization skills.
Strong written and verbal communication skills, with the ability to convey complex technical concepts to a diverse audience.
Preferred Qualifications
Ph.D. in a relevant discipline with a background in process development or material reliability.
Familiarity with optical metrology and refractive index measurements (e.g., prism coupler).
Proficiency in statistical data analysis and its application to brittle materials, including a strong understanding of Weibull statistics.
Experience with laboratory automation and data acquisition using software such as LabVIEW, Python, or MATLAB.
A fundamental understanding of crystallography and the anisotropic mechanical behavior of single-crystal materials.

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