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Failure Analysis Engineer Jobs in Boston, MA (NOW HIRING)

IPG Photonics

Reliability Engineer

Marlborough, MA · On-site

$106K - $133K/yr

This role focuses on reliability modeling, lifetime testing, failure analysis, and continuous ... The engineer works cross-functionally with R&D, manufacturing, quality, and field service teams to ...

IPG Photonics

Reliability Engineer

Marlborough, MA · On-site

$106K - $133K/yr

This role focuses on reliability modeling, lifetime testing, failure analysis, and continuous ... The engineer works cross-functionally with R&D, manufacturing, quality, and field service teams to ...

Prattwhitney

Reliability Engineer II

Woburn, MA · On-site

$68.90 - $131.10/hr

Overview The Systems Engineering and Test Capabilities (SE&TC) Life Cycle Engineering (LCE) Long ... Perform Failure Modes Effects and Criticality Analyses (FMECA) and Fault Detection/Fault Isolation ...

Actalent

Field Service Engineer

Bedford, MA

Job Title: Field Service Engineer The Field Service Engineer supports advanced vacuum wafer ... Write and review detailed failure analysis and RMA reports, clearly documenting root causes ...

Conductor

Packaging Engineer- Flip Chip

Boston, MA · On-site

$110 - $170/hr

We're seeking experienced engineers to contribute to flip chip package development and assembly ... reliability, failure analysis, and cross-functional support through package and ...

Actalent

Field Service Engineer

Bedford, MA · On-site

Job Title: Field Service Engineer The Field Service Engineer supports advanced vacuum wafer ... Write and review detailed failure analysis and RMA reports, clearly documenting root causes ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Boston, MA

Failure Analysis Engineer information

See Boston, MA salary details

$49.4K

$101.2K

$147.2K

How much do failure analysis engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for failure analysis engineer in Boston, MA is $101,230.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,000.00 and $128,200.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.
More about Failure Analysis Engineer jobs

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For Failure Analysis Engineer jobs in Boston, MA, the most frequently searched job titles are:

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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Boston, MA as of August 2026, with employment types broken down into 100% Full Time. Highlights an 83% In-person, and 17% Remote job distribution, with an average salary of $101,230 per year, or $48.7 per hour.

Post Market Surveillance Quality Engineer

Judge Group, Inc.

Marlborough, MA • On-site

$100K - $120K/yr

Other

Posted 22 days ago

Job description

Location: Marlborough, MA Salary: $100,000.00 USD Annually - $120,000.00 USD Annually Description: Our client is currently seeking a Post-Market Surveillance Quality Engineer to support the ongoing monitoring, safety, quality, and performance of medical devices throughout their post-market lifecycle. This role is responsible for leading complaint investigations, conducting failure analysis, evaluating adverse events, and supporting regulatory compliance activities. The ideal candidate will leverage quality engineering principles, risk management practices, and data-driven analysis to improve product reliability, patient safety, and overall product performance.
This job will have the following responsibilities:
  • Lead technical investigations of customer complaints, product failures, and adverse events to determine root cause.
  • Conduct complaint trend analysis and monitor post-market data to identify emerging quality and safety concerns.
  • Apply statistical and quality engineering tools to evaluate product performance and support decision-making.
  • Work directly with customers to collect accurate and complete complaint information.
  • Support failure analysis activities and adverse event investigations.

Qualifications & Requirements:
  • Bachelor's degree in Engineering, Quality, Biomedical Engineering, Life Sciences, or a related field.
  • 3-5 years of post-market surveillance, complaint handling, quality engineering, or medical device quality experience.
  • Strong understanding of medical device regulations and post-market surveillance requirements.
  • Experience conducting complaint investigations, failure analysis, and CAPA activities.
  • Knowledge of risk management methodologies, including ISO 14971.
  • Strong analytical, problem-solving, and data analysis skills.
  • Medical device manufacturing or regulated healthcare industry experience.
  • Experience supporting regulatory inspections and audits.
  • Familiarity with quality management systems and continuous improvement methodologies.

By providing your phone number, you consent to: (1) receive automated text messages and calls from the Judge Group, Inc. and its affiliates (collectively "Judge") to such phone number regarding job opportunities, your job application, and for other related purposes. Message & data rates apply and message frequency may vary. Consistent with Judge's Privacy Policy, information obtained from your consent will not be shared with third parties for marketing/promotional purposes. Reply STOP to opt out of receiving telephone calls and text messages from Judge and HELP for help.
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This job and many more are available through The Judge Group. Please apply with us today!

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