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Failure Analysis Engineer Jobs in Acton, MA (NOW HIRING)

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Failure Analysis Engineer

Nashua, NH · On-site

$90 - $130/hr

Failure Analysis Engineer Location: Nashua, NH Responsibilities * Perform root cause analysis of failed connectors * Create a failure analysis process and database to capture historical data and ...

Failure Analysis Engineer

Maynard, MA · On-site

$79K - $100K/yr

Working closely with failure analysis engineers and cross-functional partners, the team investigates customer-reported issues, identifies root causes, and continuously improves failure analysis ...

Failure Analysis Engineer

Maynard, MA · On-site

$79K - $100K/yr

Working closely with failure analysis engineers and cross-functional partners, the team investigates customer-reported issues, identifies root causes, and continuously improves failure analysis ...

Actalent is hiring for a Failure Analysis Engineer in the Burlington, MA area! We are seeking a highly skilled Engineer to join our team in Burlington, MA for a six-month assignment. This position ...

We assembled a world class team covering engineering, business, and operations. We believe in the ... Failure Analysis currently consists of a small and impactful team. You'll be trained directly by ...

We assembled a world class team covering engineering, business, and operations. We believe in the ... Failure Analysis currently consists of a small and impactful team. You'll be trained directly by ...

We assembled a world class team covering engineering, business, and operations. We believe in the ... Failure Analysis currently consists of a small and impactful team. You'll be trained directly by ...

Tasks will include working with production and engineering personnel to resolve issues quickly and ... Experience in failure analysis technologies is a plus. Required Skills: * Must have strong ...

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Failure Analysis Engineer information

See Acton, MA salary details

$50.1K

$102.6K

$149.2K

How much do failure analysis engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for failure analysis engineer in Acton, MA is $102,590.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,100.00 and $129,900.00 per year, depending on experience, location, and employer.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Senior roles or those with specialized skills in materials or electronics can earn higher salaries, often exceeding $120,000 annually.

What cities near Acton, MA are hiring for Failure Analysis Engineer jobs?

Cities near Acton, MA with the most Failure Analysis Engineer job openings:

Infographic showing various Failure Analysis Engineer job openings in Acton, MA as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $102,590 per year, or $49.3 per hour.

Failure Analysis Engineer

Amphenol TCS

Nashua, NH • On-site

Full-time

Re-posted yesterday


Job description

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, is a world leader in interconnect solutions for Communications, Mobile, RF, Optics, and Commercial electronics markets. Amphenol Corporation is one of the world’s largest designers and manufacturers of electrical, electronic and fiber optic connectors and interconnect systems, antennas, sensors and sensor-based products and coaxial and high-speed specialty cable. ACS has an expansive global presence in research and development, manufacturing, and sales. We design and manufacture a wide range of innovative connectors as well as cable assemblies for diverse applications including server, storage, data center, mobile, RF, networking, industrial, business equipment, and automotive.


Position Summary:  Failure Analysis Engineer

Location:  Nashua, NH

Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks, Storage, Servers, Routers, Switches, etc.). Our products help to enable the electronics revolution and remain a key enabler for all the major Tier 1 OEMs globally. Our global headquarters are located in Nashua, NH and we have design, sales and manufacturing locations globally. We are currently seeking an experienced Failure Analysis Engineer to join our Product Development team. The position will be located in Nashua, NH.

RESPONSIBILITIES:

As a Failure Analysis Engineer you will provide the lead in investigation of connector failures through inspection, testing and analysis of data.

  • Perform root cause analysis of failed connectors
  • Create a failure analysis process and database to capture historical data and utilize for future failure analyses
  • Interface with customers to understand the issues and inform them on the status, root cause, and solution
  • Confirm diagnoses through testing and inspection
  • Prepare test samples and test requests and work with test lab technicians.
  • Suggest corrective actions to design, process, inspection etc
  • Work with engineers from other disciplines to help with root cause
  • Process and analyze testing results and create reports and presentations for internal and external customers.
  • Collaborate with internal and external suppliers and manufacturing personnel
  • Request and review 8Ds from suppliers

QUALIFICATIONS:

  • BS/MS Mechanical Engineering
  • 5 – 10 years of experience with failure analysis and/or electrical connectors
  • Experience with solid modeling tools - Pro/E and/or Solidworks would be a plus
  • Experience with data analysis software, MS Excel, Minitab would be a plus
  • Experience developing test plans for mechanical and environmental stresses
  • Experience specifying testing protocol in automotive or consumer industries would be a plus
  • Ability to communicate with technical & non-technical people
  • Ability to work in team environment
  • Desire to solve problems and identify solutions
  • Knowledge of copper alloys and high-performance engineering thermoplastics would be a plus
  • Basic understanding of electrical connectors

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an “Equal Opportunity Employer” - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/


Amphenol TCS logo

About Amphenol TCS

Sourced by ZipRecruiter

Industry

Electrical equipment, appliance, and component manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Nashua, NH, US

Year founded

1968