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Failure Analysis Engineer Jobs in Boston, MA (NOW HIRING)

Vicor Corporation

Failure Analysis RMA Manager

Andover, MA · On-site

$111K - $135K/yr

As an engineering-focused company, we provide a hands-on opportunity to further innovate and ... Become well versed on Vicor products in order to guide a team of Engineers in failure analysis of ...

Vicor Corporation

Failure Analysis RMA Manager

Andover, MA · On-site

$111K - $135K/yr

As an engineering-focused company, we provide a hands-on opportunity to further innovate and ... Become well versed on Vicor products in order to guide a team of Engineers in failure analysis of ...

Draper

MEMS Design & Analysis Engineer

Cambridge, MA

$75K - $275K/yr

In this senior level MEMS Design & Analysis Engineering role, you'll provide innovative solutions ... Analyzes and addresses issues such as reliability, yield improvement, and/or failure. Develops ...

Draper

MEMS Design & Analysis Engineer

Cambridge, MA · On-site

$75K - $275K/yr

In this senior level MEMS Design & Analysis Engineering role, you'll provide innovative solutions ... failure. • Develops production methods and fabrication processes for MEMS. • Drafts ...

IPG Photonics

Reliability Engineer

Marlborough, MA · On-site

$106K - $133K/yr

This role focuses on reliability modeling, lifetime testing, failure analysis, and continuous ... The engineer works cross-functionally with R&D, manufacturing, quality, and field service teams to ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Boston, MA

Failure Analysis Engineer information

See Boston, MA salary details

$49.4K

$101.2K

$147.2K

How much do failure analysis engineer jobs pay per year?

As of Aug 5, 2026, the average yearly pay for failure analysis engineer in Boston, MA is $101,230.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,000.00 and $128,200.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
More about Failure Analysis Engineer jobs
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Boston, MA as of July 2026, with employment types broken down into 83% Full Time, 10% Part Time, and 7% Contract. Highlights an 76% Physical, 4% Hybrid, and 20% Remote job distribution, with an average salary of $101,230 per year, or $48.7 per hour.

Engineer I, Product Analysis

Intellectt INC

Burlington, MA • On-site

Contractor

Posted 15 days ago

Job description

Job Title: Product Analysis Engineer

Location: Burlington, MA
 

Job Summary:

We are looking for an Engineer I – Product Analysis to support failure analysis of implanted medical devices. This role involves investigating returned/explanted products to identify root causes of failures, working in a laboratory environment while following FDA and quality standards. Candidates must be comfortable working onsite, wearing lab gowning/PPE, and collaborating with cross-functional teams.

Key Responsibilities:

  • Perform failure analysis on explanted medical device products.
  • Investigate and identify root causes of product failures.
  • Document findings and prepare technical reports.
  • Work closely with Product Development, Manufacturing, Quality, and Product Surveillance teams.
  • Support quality improvement initiatives related to failure analysis.
  • Follow FDA regulations, Quality Management System (QMS), and company procedures.
  • Assist with test equipment selection and lab activities.
  • Mentor junior lab staff when needed.
  • Manage multiple tasks while meeting project deadlines.

Required Qualifications:

  • Bachelor's degree in Engineering (Electrical or Biomedical Engineering preferred).
  • Engineering experience is preferred (entry-level candidates with relevant internships/projects may be considered).
  • Strong analytical and problem-solving skills.
  • Good written and verbal communication skills.
  • Ability to work independently and in a team environment.
  • Proficient in Microsoft Office (Excel, Word) and basic computer applications.
  • Knowledge of medical devices, FDA regulations, or medical terminology is a plus.