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Test Facility Design Engineer (Onsite, Stratford, CT) 

We are looking for Test Facility Design Engineer for a global aerospace company. In this role, you will design, develop, integrate, and support Hardware-in-the-Loop (HWIL) and closed-loop test laboratories by creating schematics and system block diagrams, integrating hardware, planning laboratory infrastructure, and coordinating equipment required for aerospace system testing.

This is a 14-month contract (extensions likely), 40-hour-per-week (4-day 10-hour shifts per week) role, this is an Onsite role in Stratford, CT.

This is a W-2 role as a Stage 4 Solutions employee. Health benefits and 401K are offered.

Responsibilities:

• The System Integration Lab Engineer provides hands on technical support and engineering expertise to Sikorsky’s Flight Controls Autonomy & Electrical (FCA&E) organization.
• Reporting to the FCA&E Lab Lead, the incumbent will contribute to the design, development, integration, and verification of high fidelity hardware in the loop (HWIL) and closed loop test facilities and capabilities within the System Integration Laboratories (SILS).
• This role blends systems engineering, test bed design / operation, and collaborative problem solving in a fast paced, cross functional environment.
• The engineer will help ensure laboratory activities align with business objectives, program priorities, and Sikorsky technical standards while driving continuous improvement initiatives that increase lab productivity and capability.

• HWIL/Closed Loop Development: Assist the FCA&E Lab Lead in designing, building, integrating, and testing HWIL and closed loop configurations within the SILS, ensuring compliance with design specifications, safety standards, and Sikorsky engineering practices.
• Hardware Integration: Receive, stage, and integrate hardware from subsystem teams; manage interface control documents; and coordinate cross functional wiring, power, and data connections across system, segment, and supporting engineering groups.
• Technical Collaboration: Participate actively in technical interchange meetings, provide clear status updates, and contribute to the preparation of deliverables for internal and external customers.
• Risk & Issue Management: Track laboratory level risks and issues, maintain issue logs, and promptly elevate concerns to the FCA&E Lab Lead or program management while proposing mitigation actions.
• Metrics & Reporting: Capture key performance indicators (KPIs) for SILS activities, generate concise status reports, and assist in metrics dashboards that reflect progress, resource utilization, and test outcomes.
• Equipment & Facility Support: Help manage procurement of capital equipment, support facility modification projects, and assist with laboratory infrastructure planning (e.g., power distribution, network cabling, shielding, cooling).
• Logistics Management: Order, receive, and track parts and consumables required for lab activities; maintain accurate inventory records; and coordinate with vendors and internal supply chains to ensure timely availability of components.
• Continuous Improvement: Identify opportunities to streamline lab processes, update work instructions, and adopt new tools or methodologies that enhance test efficiency and data quality.
• Documentation: Produce and maintain engineering documentation—including schematics, block diagrams, procedures, results, and lessons learned packages—in accordance with Sikorsky configuration control requirements.
• Design Tools: Develop detailed schematics and system block diagrams using industry standard tools such as Microsoft Visio, Mentor Graphics, Zuken, and Siemens NX/3DX.

Requirements:

• Must be an US Citizen
• 4+ years of experience with schematic and experience designing the facilities/labs where tests will be conducted.
• Specifically contributing to the design, development, integration, and verification of test facilities. Previous experience must be with designing these test facilities to support HWIL and closed loop testing.
• Test bed design.
• Hardware integrations for test labs
• Logistics of ordering/receiving/tracking equipment in support of setting up test labs
• Infrastructure planning for test labs
• Developing detailed schematics and system block diagrams using industry standard tools such as Microsoft Visio, Mentor Graphics, Zuken, and Siemens NX/3DX
• Proficiency with real time simulation tools (e.g., MATLAB/Simulink, LabVIEW, NI VeriStand).
• Strong understanding of hardware integration, signal conditioning, power distribution, and data acquisition systems.
• Familiarity with aerospace standards and specifications (e.g., Arinc-429, MIL-STD-1553, DO 160, MIL STD 810, ARP 4754).
• Experience managing parts logistics—ordering, receiving, inventory control, and vendor coordination
• Bachloers Degree

Please submit your resume to our network at http://www.stage4solutions.com/careers/(Please apply to the Test Facility Design Engineer (Onsite, Stratford, CT) role.

Please feel free to forward this opportunity to others who may be interested.

Stage 4 Solutions is an equal-opportunity employer. We celebrate diversity and are committed to providing employees with an inclusive environment that is free of discrimination and harassment. All employment decisions are based on the job requirements and candidates’ qualifications, without regard to race, color, religion/belief, national origin, gender identity, age, disability, marital status, genetic information or other applicable legally protected characteristics.

Compensation: $50.00/hr - $75.00/hr

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