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Engineer Controls Engineer Jobs in Gaffney, SC (NOW HIRING)

Controls Engineer

Bessemer City, NC · Hybrid

$99K - $115K/yr

Daniels Health is seeking an experienced Controls Engineer to join our growing US engineering team and help design, build, and optimize the next generation of automated medical waste processing ...

Controls Engineer

Gastonia, NC

$76K - $98K/yr

The primary function of a Controls Engineer is to implement and provide continued support to the automated processes within our facility. Drive improvements in safety, ergonomics, quality ...

Controls Engineer

Gastonia, NC · On-site

$76K - $98K/yr

The primary function of a Controls Engineer is to implement and provide continued support to the automated processes within our facility. Drive improvements in safety, ergonomics, quality ...

Controls Engineer

Gastonia, NC · On-site

$76K - $98K/yr

The primary function of a Controls Engineer is to implement and provide continued support to the automated processes within our facility. Drive improvements in safety, ergonomics, quality ...

Senior Controls Engineer

Forest City, NC · On-site

$84K - $111K/yr

The Senior Controls Engineer is responsible for the design, development, programming, and testing of custom automation equipment used to manufacture modular construction assemblies. This role ...

Senior Control Engineer

Jonesville, SC · On-site

$86K - $126K/yr

The Senior Controls Engineer will be responsible for supporting plant leadership in achieving business and financial goals by developing and maintaining manufacturing automation and test systems.

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Engineer Controls Engineer information

See Gaffney, SC salary details

$50.9K

$89.4K

$121.2K

How much do engineer controls engineer jobs pay per year?

As of Jul 16, 2026, the average yearly pay for engineer controls engineer in Gaffney, SC is $89,383.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,300.00 and $100,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, and industry certifications such as ISA or Siemens are highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top professionals apart in this field. These skills and qualifications are crucial for ensuring safe, efficient, and reliable automation solutions in complex industrial environments.

What are some common challenges Controls Engineers face when working on automation projects?

Controls Engineers often encounter challenges such as integrating new automation technologies with existing systems, troubleshooting complex hardware and software issues, and ensuring that all control systems meet safety and regulatory requirements. Effective communication with multidisciplinary teams—including mechanical, electrical, and software engineers—is essential to resolve technical problems efficiently. Additionally, staying updated with rapidly evolving industry standards and technologies is crucial for long-term success in this role.

What is the difference between Engineer Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentIndustrial settings, manufacturing plants, automation facilitiesPower plants, electronics, telecommunications, industrial facilities
Industry UsageAutomation, manufacturing, process controlPower systems, electronics, telecommunications

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, while Electrical Engineers work on electrical systems, power distribution, and electronic devices. Both roles require similar credentials and often overlap in industrial environments, but their primary responsibilities and areas of expertise differ.

What are Controls Engineers?

Controls Engineers are professionals who design, develop, and maintain systems used to control machinery and processes in industries such as manufacturing, automotive, and energy. They work with hardware and software to ensure automated systems operate efficiently, safely, and reliably. Controls Engineers often program PLCs (Programmable Logic Controllers), develop control algorithms, and troubleshoot automation issues. Their work is critical in optimizing production processes and integrating new technologies within industrial environments.

What engineers make $200,000 a year?

Senior controls engineers, especially those with extensive experience, specialized skills in automation and control systems, and certifications like Professional Engineer (PE), can earn $200,000 or more annually. High-paying roles are often found in industries such as manufacturing, aerospace, and energy, where complex systems and advanced technical expertise are required.

What engineers make $300,000 a year?

Senior control engineers, especially those with extensive experience, specialized skills in automation, and advanced certifications, can earn $300,000 or more annually. High-paying roles often involve leadership responsibilities, working in industries like aerospace, oil and gas, or large manufacturing, and may require expertise in PLCs, SCADA systems, and programming languages such as Python or C++.

What engineer makes $500,000 a year?

Highly experienced control engineers, especially those in senior leadership roles or working in specialized industries like aerospace or oil and gas, can earn salaries approaching or exceeding $500,000 annually. Such roles often require advanced skills, certifications, and extensive industry experience. Compensation varies based on location, company size, and individual expertise.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to ensure systems operate efficiently and safely, often collaborating with electrical and mechanical teams. Skills in troubleshooting, programming, and understanding system integration are essential in this role.
What are popular job titles related to Engineer Controls Engineer jobs in Gaffney, SC? For Engineer Controls Engineer jobs in Gaffney, SC, the most frequently searched job titles are:
What cities near Gaffney, SC are hiring for Engineer Controls Engineer jobs? Cities near Gaffney, SC with the most Engineer Controls Engineer job openings:
Controls Engineer

Controls Engineer

Daniels Health

Bessemer City, NC • Hybrid

$99K - $115K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Daniels Health rating

5.9

Company rating: 5.9 out of 10

Based on 12 frontline employees who took The Breakroom Quiz


Job description

Daniels Health is seeking an experienced Controls Engineer to join our growing US engineering team and help design, build, and optimize the next generation of automated medical waste processing systems. This is a handson, highimpact role where you will work at the intersection of PLC control systems, robotics, and machine vision in safetycritical, highthroughput industrial environments. If you enjoy complex automation challenges and want your work to have meaningful impact across healthcare safety and environmental outcomes, this role offers both technical depth and scale.
 
Daniels Health is a global leader in healthcare waste management and infection prevention, partnering with hospitals and health systems across the United States and internationally.
 
We are experiencing strong and sustained growth, driven by expanding healthcare demand and continued investment in automation, robotics, and advanced manufacturing. This is a hybrid role. Travel will be required throughout the USA and Canada and some other overseas locations. Travel to Taylor, Michigan will be required for Induction training. 
What You Will Do:
  • Design, develop, program, and maintain PLCbased control systems for advanced medical waste processing equipment,
  • Integrate, program, and commission industrial robots for material handling, sorting, and automated processing
  • Design, implement, and optimize machine vision systems for detection, classification, inspection, and process verification
  • Train, tune, and validate vision models to ensure accuracy, robustness, and regulatory compliance
  • Collaborate with mechanical, electrical, robotics, and software engineering teams to deliver fully integrated automation solutions
  • Support commissioning, troubleshooting, and rootcause analysis across controls, robotics, and vision systems
  • Prepare and review electrical, hydraulic, and pneumatic control drawings for new equipment and system upgrades
  • Develop system documentation including functional specifications, control narratives, operator manuals, maintenance documentation, and validation protocols
  • Ensure all control system designs comply with applicable US medical waste, environmental, and machine safety regulations
  • Work closely with suppliers, system integrators, and external service providers to deliver projects on time and to specification
  • Drive continuous improvement in automation performance, reliability, safety, and sustainability
About You:
  • Bachelor's degree in Electrical Engineering, Mechatronics, Automation Engineering, or a related discipline
  • 4+ years of experience in a controls or automation engineering role
  • Strong PLC and HMI programming experience with platforms such as AllenBradley, Siemens, Beckhoff, or Automation
  • Direct Handson industrial robotics experience including programming, commissioning, and safety integration (FANUC, ABB, KUKA, Hyundai, or similar)
  • Strong machine vision experience using Cognex, Keyence, OpenCV, or comparable systems
  • Solid understanding of industrial communication protocols including EtherNet/IP, Modbus, and OPC UA
  • Experience with motion control, servo systems, and safetyrated automation components
  • Ability to read and create electrical schematics, P&IDs, and mechanical drawings
  • Experience working in regulated or safetycritical environments such as medical, pharmaceutical, or waste processing is highly desirable
  • Strong troubleshooting, analytical, and problemsolving skills
  • Excellent written and verbal communication skills and the ability to collaborate across crossfunctional teams
  • Ability to work independently and manage projects with multiple stakeholders and vendors
  • Willingness to travel domestically and internationally as required
Why Join Daniels?
  • Work on largescale, complex industrial automation systems with realworld impact
  • Be part of a rapidly growing organization investing heavily in robotics, machine vision, and advanced controls
  • High autonomy with strong engineering influence and endtoend system ownership
  • Career growth aligned with a scaling US and global business
  • Purposedriven work in a highly regulated, safetycritical environment
$99,395 - $115,395 a year
"The pay range for this position is $99,395 to $115,395 salary. Actual compensation within this range will depend on factors unique to each candidate, such as prior experience, skill, certifications, and work location. Pay variations by location reflect local conditions and differences in the cost of labor. 
 
At Daniels Health, we are committed to supporting our employees' well-being, work-life balance, and career growth through a comprehensive benefit package. Eligible employees enjoy benefits such as medical, dental, and vision insurance, retirement savings plans with company match contributions, paid vacation and sick time, wellness resources, life insurance, and professional development opportunities."
Check out what our engineering teams do!
 
https://youtu.be/Czre5y3WvDs?si=qJWpLS5MIwIzPXJ4
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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