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Senior Controls Engineer Jobs in Gaffney, SC (NOW HIRING)

Buildz

Senior Controls Engineer

Forest City, NC · On-site

$84K - $111K/yr

The Senior Controls Engineer is responsible for the design, development, programming, and testing of custom automation equipment used to manufacture modular construction assemblies. This role ...

Eaton

Senior Control Engineer

Jonesville, SC · On-site

$86K - $126K/yr

The Senior Controls Engineer will be responsible for supporting plant leadership in achieving business and financial goals by developing and maintaining manufacturing automation and test systems.

Synthomer

Controls and Automation Engineer

Chester, SC

$84K - $111K/yr

Maintenance 1. Identify and analyze plant engineering problem and recommend cost effective ... for senior positions * 🚗 Company car or car allowance- varies by region and role * 🩺 Health ...

Synthomer

Controls and Automation Engineer

Chester, SC · On-site

$84K - $111K/yr

Maintenance 1. Identify and analyze plant engineering problem and recommend cost effective ... senior positions * 🚗 Company car or car allowance - varies by region and role * 🩺 Health ...

Eaton

Senior Manufacturing Engineer

Kings Mountain, NC · On-site

$86K - $126K/yr

The Senior Manufacturing Engineer will design, implement, improve, and maintain the processes in ... controls, maintenance, material delivery and operators for process changes and necessary training ...

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All JobsControls Engineer JobsSenior Controls Engineer JobsSenior Controls Engineer Jobs in Gaffney, SC

Senior Controls Engineer information

See Gaffney, SC salary details

$66.6K

$106.2K

$142.5K

How much do senior controls engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for senior controls engineer in Gaffney, SC is $106,182.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,800.00 and $118,500.00 per year, depending on experience, location, and employer.

What is a senior controls engineer?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the key skills and qualifications needed to thrive as a senior controls engineer?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What are the typical responsibilities of a senior controls engineer in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.
What are the most commonly searched types of Controls Engineer jobs in Gaffney, SC? The most popular types of Controls Engineer jobs in Gaffney, SC are:
What job categories do people searching Senior Controls Engineer jobs in Gaffney, SC look for? The top searched job categories for Senior Controls Engineer jobs in Gaffney, SC are:
What cities near Gaffney, SC are hiring for Senior Controls Engineer jobs? Cities near Gaffney, SC with the most Senior Controls Engineer job openings:
Senior Controls Engineer jobs near you
Infographic showing various Senior Controls Engineer job openings in Gaffney, SC as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $106,182 per year, or $51 per hour.

Senior Controls Engineer

Buildz

Forest City, NC • On-site

$84K - $111K/yr

Full-time

Re-posted 6 days ago

Job description

Description:

Job Summary:

The Senior Controls Engineer is responsible for the design, development, programming, and testing of custom automation equipment used to manufacture modular construction assemblies. This role requires a hands-on engineer who can move from concept to a fully operational, safety-certified machine, often building solutions for applications that have no industry precedent. The position combines electrical/controls design, robotics integration, and cross-functional collaboration with production, safety, and mechanical design teams.


Essential Duties and Responsibilities


• Design machine control systems, including specification of electrical and control devices and production of wiring schematics

• Develop control strategies and define equipment operation in collaboration with mechanical, production, and project team members

• Program, commission, and test machines to reliably execute their intended process

• Design and program human-machine interfaces (HMIs) for use by machine operators

• Design machine safety systems that meet all applicable safety standards, and work with the Safety Manager to certify each system prior to release

• Troubleshoot and support equipment in a live production environment, minimizing downtime

• Maintain accurate documentation of control system designs, schematics, and program revisions

• Work in a fast-paced, high-speed environment and consistently follow safe work practices in support of a culture of continuous improvement

• Perform other duties as assigned


Requirements:

Required Skills and Proficiencies

• Rockwell ControlLogix

• Fanuc Robots

• Yaskawa drives and MP3300 PLCs

• Red Lion HMIs

• AutoCAD or DraftSight


Preferred Skills


• Familiarity with GE PLCs

• Familiarity with Keyence and Cognex vision systems

• Mechanical design experience

• Project management experience


Education and Experience

• Minimum of five (5) years of experience in machine building or production support within a manufacturing facility

• Four-year engineering degree preferred; equivalent hands-on experience will be considered in place of a degree