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Electron Beam Operator Jobs (NOW HIRING)

Electron Optics Engineer

Milpitas, CA ยท On-site

$140K - $155K/yr

Operate and calibrate electron beam inspection tools * Design and execute test plans to ... Hands-on experience operating and calibrating electron microscopy systems * Proficiency with ...

Electron Beam Product Engineer

Ann Arbor, MI ยท On-site

$126K - $151K/yr

The engineer will be the engineering tool owner for electron beam tools (similar to scanning electron microscopes) and will coordinate tool operating and maintenance activities across multi ...

Electron Beam Product Engineer

Ann Arbor, MI ยท On-site

$126K - $151K/yr

The engineer will be the engineering tool owner for electron beam tools (similar to scanning electron microscopes) and will coordinate tool operating and maintenance activities across multi ...

Electron Beam Product Engineer

Ann Arbor, MI ยท On-site

$126K - $151K/yr

The engineer will be the engineering tool owner for electron beam tools (similar to scanning electron microscopes) and will coordinate tool operating and maintenance activities across multi ...

Electron Beam Product Engineer

Ann Arbor, MI ยท On-site

$126K - $151K/yr

The engineer will be the engineering tool owner for electron beam tools (similar to scanning electron microscopes) and will coordinate tool operating and maintenance activities across multi ...

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Electron Beam Operator information

What is an electron beam operator?

Electron Beam Operators are skilled technicians who operate and maintain electron beam equipment used for processes such as welding, melting, or surface treatment of materials. Their responsibilities include setting up and calibrating electron beam machines, monitoring the operation for safety and quality, and performing routine maintenance. They often work in industries such as manufacturing, aerospace, and materials science where precision and high-quality results are required. Training is typically provided on the job, but some employers may require technical certifications or experience.

What are the key skills and qualifications needed to thrive as an electron beam operator?

To thrive as an Electron Beam Operator, you need a solid understanding of machinery operation, technical drawings, and quality control, often backed by a technical diploma or relevant experience in manufacturing. Familiarity with electron beam welding machines, vacuum systems, and precision measuring instruments is typically required, along with safety certifications. Attention to detail, problem-solving ability, and effective communication distinguish top performers in this role. These skills and qualities are crucial for maintaining equipment efficiency, ensuring product quality, and upholding workplace safety standards.

What are some common challenges faced by electron beam operators, and how can they be addressed?

Electron Beam Operators often encounter challenges such as maintaining precise control over equipment settings, ensuring consistent product quality, and troubleshooting technical issues with complex machinery. Attention to detail and a solid understanding of safety protocols are essential, as small mistakes can lead to equipment malfunctions or safety risks. Collaborating closely with engineers and quality assurance teams helps address these challenges, and ongoing training is typically provided to keep operators up-to-date with the latest technology and safety standards.

What is the difference between Electron Beam Operator vs X-ray Technician?

AspectElectron Beam OperatorX-ray Technician
CredentialsCertification or training in electron beam technology, safety, and equipment operationRadiologic technologist certification, ARRT or equivalent
Work EnvironmentIndustrial settings, manufacturing, or research labs involving electron beam equipmentMedical facilities, hospitals, clinics performing diagnostic imaging
Industry UsageManufacturing, materials processing, researchHealthcare, medical imaging

While both roles involve working with radiation and require specialized training, Electron Beam Operators focus on industrial and research applications involving electron beams, whereas X-ray Technicians primarily work in medical imaging within healthcare settings. The skills and certifications differ based on industry and purpose, but both roles demand strict safety protocols and technical knowledge.

What cities are hiring for Electron Beam Operator jobs?

Cities with the most Electron Beam Operator job openings:

What states have the most Electron Beam Operator jobs?

States with the most job openings for Electron Beam Operator jobs include:

What are popular job titles related to Electron Beam Operator jobs?

For Electron Beam Operator jobs, the most frequently searched job titles are:

Infographic showing various Electron Beam Operator job openings in the United States as of September 2026, with employment types broken down into 47% Full Time, 51% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution.

Electron Beam Welder (2nd Shift)

South Windsor, CT โ€ข On-site

Electro-Methods Inc
Manufacturingย โ€ขย 51 - 200 employees

Other

Re-posted 5 days ago


Key responsibilities

  • Set up, program, and operate electron beam welding equipment, including vacuum chamber preparation and beam parameter configuration.

  • Perform EB welds on aerospace components, verifying joint fit-up, cleanliness, and material condition prior to welding.

  • Conduct in-process monitoring of weld quality, perform routine machine checks, and support process development and continuous improvement initiatives.


Job description


Position: Electron Beam Welder – 2nd Shift
Location: 330 Governors Highway, South Windsor, CT 06074
Company: Electro-Methods, a Stronvar Aerospace Company


Overview

The Electron Beam (EB) Welder is responsible for performing highly precise electron beam welding operations on aerospace and defense components in accordance with customer specifications, engineering drawings, and applicable quality standards. This role requires strong technical skill, attention to detail, and strict adherence to safety, quality, and regulatory requirements, including AS9100 and special-process controls.


Key Responsibilities

Electron Beam Welding Operations
• Set up, program, and operate electron beam welding equipment, including vacuum chamber preparation and beam parameter configuration (voltage, current, focus, travel speed).
• Perform EB welds on precision aerospace components with tight dimensional and metallurgical tolerances.
• Verify joint fit-up, cleanliness, and material condition prior to welding.
• Conduct in-process monitoring of weld quality and adjust parameters as required.

Quality & Compliance
• Perform work in compliance with AS9100, customer specifications, internal procedures, and special-process requirements.
• Complete required inspection documentation, travelers, and weld records accurately and in real time.
• Support first-article inspections (FAI), audits, and customer or regulatory reviews related to EB welding processes.
• Identify and escalate non-conformances; support root-cause and corrective-action activities.

Equipment & Process Control
• Conduct routine machine checks, preventative maintenance tasks, and basic troubleshooting of EB welding equipment.
• Maintain vacuum integrity, tooling, fixtures, and consumables in accordance with documented procedures.
• Collaborate with Manufacturing Engineering on process development, parameter optimization, and continuous improvement initiatives.

Safety & Housekeeping
• Follow all safety protocols related to high-voltage equipment, vacuum systems, and material handling.
• Maintain a clean, organized, and audit-ready work environment consistent with 5S and Lean practices.


Required Qualifications & Skills

• High school diploma or GED required.
• 3+ years of experience operating electron beam welding equipment in a precision manufacturing or aerospace environment.
• Demonstrated ability to read and interpret engineering drawings, GD&T, weld symbols, and work instructions.
• Experience working under regulated quality systems (AS9100, ISO, NADCAP-style environments preferred).
• Strong attention to detail, documentation accuracy, and process discipline.
• Ability to lift up to 35 lbs and work in a manufacturing environment.


Additional Information

Preferred Qualifications
• Prior experience welding aerospace alloys (titanium, Inconel, stainless steel, aluminum).
• Familiarity with metallurgical principles, heat-affected zones, and weld penetration profiles.
• Experience supporting NDT inspection methods (e.g., FPI, radiography) related to EB weld validation.
• Lean manufacturing or continuous improvement exposure.
• Technical certification or formal training in EB welding or related special processes.
• Prior experience using Cambridge Vacuum Engineering beam welding machine would be a distinct advantage.

Competencies & Behaviors
• Precision and craftsmanship mindset
• Strong quality and safety orientation
• Effective communication with engineering, quality, and operations teams
• Accountability and ownership of work
• Continuous improvement focus aligned with Electro-Methods’ culture


Application Process

Qualified candidates may apply through ADP or submit their résumé via the company’s careers page.


Equal Opportunity Employer Statement

Electro-Methods is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.