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Digital Twin Simulation Model Jobs in Chicago, IL

ZS

Manager - Manufacturing Digital Twin

Evanston, IL · On-site

$200K - $229K/yr

MANAGER - MANUFACTURING DIGITAL TWIN We are seeking a high-impact Digital Twin Manager to lead the ... Lead cross-functional teams to model, simulate, and validate workflows, enabling clients to test ...

Actalent

Software Simulation Engineer

Schaumburg, IL · On-site

$60 - $90/hr

Digital Twin Development * Modeling & Simulation * Real-Time Rendering Optimization * Azure DevOps * Python * C# * Mission Training Systems * Serious Games Development * Defense Industry Experience

Actalent

Software Simulation Engineer

Chicago, IL · On-site

$60 - $90/hr

Digital Twin Development * Modeling & Simulation * Real-Time Rendering Optimization * Azure DevOps * Python * C# * Mission Training Systems * Serious Games Development * Defense Industry Experience

MonoSol

Senior Scientist Process Modeling

Chicago, IL · On-site

$130 - $155/hr

Stay current with emerging tools, methods, and computational approaches in process simulation, multiscale modeling, and hybrid/digital twin frameworks. Qualifications Education * Bachelor's degree in ...

MonoSol

Senior Scientist Process Modeling

Chicago, IL · On-site

$94K - $128K/yr

Stay current with emerging tools, methods, and computational approaches in process simulation, multiscale modeling, and hybrid/digital twin frameworks. Qualifications Education * Bachelor's degree in ...

Lightspeed

Senior Robotics Engineer

Northbrook, IL · On-site

$90 - $120/hr

Develop digital twin frameworks linking physical robot cells to simulation models for predictive analysis * Create automated testing pipelines for robotics software using hardware‑in‑the‑loop ...

Pwc

Digital Manufacturing Director

Chicago, IL

$155K - $410K/yr

Digital Twin; Digital Manufacturing Strategy Development; Digital Manufacturing Blueprint & Design ... Possesses financial modeling skills; Possesses the ability to influence and shape thinking of peer ...

McCain Foods Limited

Director, Sales MBU, US

Oak Brook, IL · On-site

$203K - $269K/yr

... maintenance, digital twin simulations * Experience with leadership of cold-chain and IQF ... Our hybrid work model supports flexibility while enabling strong connection and impact across teams.

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Director, Sales MBU, US

Oakbrook Terrace, IL · Hybrid

$203K - $269K/yr

... maintenance, digital twin simulations * Experience with leadership of cold-chain and IQF ... Our hybrid work model supports flexibility while enabling strong connection and impact across teams.

Torrey Holistics

Automation Engineer

Northbrook, IL · On-site

$90 - $120/hr

Digital twin or offline simulation experience.You should be proficient in:PLC Troubleshooting SkillsIndustrial and Manufacturing EngineeringTroubleshooting SkillsIndustrial Robot ...

Atlas Fibre

Automation Engineer

Northbrook, IL

$48.08 - $72.12/hr

Digital twin or offline simulation experience. You should be proficient in: * PLC Troubleshooting Skills * Industrial and Manufacturing Engineering * Troubleshooting Skills * Industrial Robot ...

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All JobsDigital Twin Simulation Model JobsDigital Twin Simulation Model Jobs in Chicago, IL

Digital Twin Simulation Model information

See Chicago, IL salary details

$40.2K

$104.3K

$148.3K

How much do digital twin simulation model jobs pay per year?

As of Sep 5, 2026, the average yearly pay for digital twin simulation model in Chicago, IL is $104,308.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,900.00 and $133,400.00 per year, depending on experience, location, and employer.

What is a digital twin simulation model?

A Digital Twin Simulation Model is a virtual representation of a physical object, process, or system that is used to simulate, predict, and optimize its real-world counterpart. By using real-time data and advanced analytics, digital twins help organizations monitor performance, detect issues, and test scenarios without impacting actual operations. These models are widely used in industries such as manufacturing, healthcare, and smart cities to improve efficiency, reduce costs, and enable better decision-making.

What are common challenges faced when developing digital twin simulation models, and how can they be addressed?

One common challenge in developing digital twin simulation models is ensuring accurate data integration from various sources, which is crucial for creating realistic and actionable simulations. Team members often need to collaborate closely with engineers, IT specialists, and data analysts to validate and synchronize real-world and simulated data. Addressing these challenges requires strong communication skills, familiarity with integration tools, and a proactive approach to troubleshooting discrepancies. Additionally, keeping up with rapidly evolving technologies in simulation software and IoT devices is essential for maintaining effective and up-to-date models.

What are the key skills and qualifications needed to thrive as a digital twin simulation modeler, and why are they important?

To thrive as a Digital Twin Simulation Modeler, you need a solid background in engineering, computer science, or data science, along with experience in simulation modeling and systems analysis. Familiarity with tools like MATLAB, Simulink, Python, and specialized digital twin platforms (such as Siemens NX or PTC ThingWorx), plus relevant certifications, is often expected. Strong problem-solving abilities, communication, and collaboration skills help in translating real-world processes into accurate virtual models and working with cross-functional teams. These capabilities are crucial to create effective, scalable, and reliable digital twins that drive innovation and operational efficiency.

What is the difference between Digital Twin Simulation Model vs Data Analyst?

AspectDigital Twin Simulation ModelData Analyst
Required CredentialsEngineering, Computer Science, or related technical degrees; certifications in simulation or modelingStatistics, Data Science, or related degrees; certifications in data analysis tools
Work EnvironmentIndustrial, manufacturing, or engineering settings; using simulation softwareOffice or remote; analyzing datasets and creating reports
Industry UsageManufacturing, aerospace, energy, and infrastructureFinance, marketing, healthcare, and technology sectors
Search & Comparison IntentUnderstanding simulation modeling for system optimizationAnalyzing data trends and insights

The Digital Twin Simulation Model focuses on creating virtual replicas of physical systems for testing and optimization, often requiring engineering expertise. In contrast, Data Analysts interpret data to inform business decisions, typically using statistical tools. While both roles involve data and modeling, their applications and environments differ significantly.

What are popular job titles related to Digital Twin Simulation Model jobs in Chicago, IL?

For Digital Twin Simulation Model jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Digital Twin Simulation Model jobs in Chicago, IL look for?

The top searched job categories for Digital Twin Simulation Model jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Digital Twin Simulation Model jobs?

Cities near Chicago, IL with the most Digital Twin Simulation Model job openings:

Digital Twin Simulation Model jobs near you
Infographic showing various Digital Twin Simulation Model job openings in Chicago, IL as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $104,308 per year, or $50.1 per hour.

Manager - Manufacturing Digital Twin

Zs Associates

Evanston, IL • On-site

$100 - $130/hr

Other

Posted 18 days ago

ZS Associates rating

9.4

Company rating: 9.4 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

4th of 72 rated business consultants

Job description

MANAGER - MANUFACTURING DIGITAL TWIN

We are seeking a high‑impact Digital Twin Manager to lead the deployment of digital twins that simulate complex physical processes and manufacturing systems, enabling clients to visualize, validate, and optimize factory operations before they are built or modified.

What You’ll Do
  • Architect and implement simulation‑first digital twin frameworks that integrate real‑time data, process models, and 3D environments to mirror and optimize physical manufacturing systems.
  • Lead cross‑functional teams to model, simulate, and validate workflows, enabling clients to test scenarios, reduce downtime, and improve throughput before deploying changes in the real world.
  • Apply knowledge of physics‑based modeling, robotics simulation, virtual commissioning, and advanced analytics to support clients in achieving smarter, faster factory performance.
  • Serve as a trusted advisor for senior manufacturing and digital leaders, helping them identify where and how to deploy digital twin technologies for maximum impact.
  • Shape strategic roadmaps for digital twin adoption—capability assessments, maturity models, and value realization frameworks.
  • Guide clients through technology selection, system integration, and change management efforts aligned with simulation‑led innovation.
  • Advance ZS’s digital twin offerings by building reusable simulation assets, technical POVs, and cross‑industry playbooks.
  • Stay at the forefront of simulation technology trends (e.g., NVIDIA Omniverse, OpenUSD, PLM/CAD connectors) and contribute to thought leadership.
  • Lead and mentor global teams of simulation engineers, process modelers, and digital solution architects.
  • Collaborate with stakeholders across engineering, IT, and operations to ensure successful integration of digital and physical ecosystems.
What You’ll Bring
  • Bachelor’s degree in Engineering, Computer Science, Mechatronics, or a related technical field; Master’s or MBA strongly preferred.
  • Minimum 7+ years’ experience in manufacturing operations, simulation, digital engineering, or digital twin implementations.
  • Proven experience with manufacturing simulation tools such as Siemens Tecnomatix, Dassault DELMIA, or similar platforms.
  • Deep knowledge of robotics simulation, factory automation, and virtual commissioning practices.
  • Familiarity with NVIDIA Omniverse (USD Composer/View, Nucleus Server), OpenUSD standards, and CAD/PLM tools (NX, Revit, SolidWorks).
  • Understanding of live data integration with MES, SCADA, and ERP systems to enable real‑time overlays in digital twins.
  • Strong analytical, consultative, and problem‑solving capabilities with the ability to articulate technical concepts to business audiences.
  • Experience managing multi‑disciplinary teams across geographies and projects.
  • Excellent verbal and written communication skills, with the ability to influence stakeholders and drive decisions.
  • Experience in regulated industries (biopharma, medtech) and familiarity with GxP compliance, 21 CFR Part 11, EU Annex 11 is a plus.
  • Prior consulting or client‑facing experience with complex digital transformation initiatives is a plus.
Hybrid Working Model

We are committed to a flexible and connected way of working. ZSers are onsite at clients or ZS offices three days a week, with the option to work remotely two days a week. This hybrid model supports both collaborative face‑to‑face interactions and individual productivity.

Travel

Travel is a requirement for client‑facing ZSers. While some projects may be local, all client‑facing team members should be prepared to travel as needed to strengthen client relationships and support project objectives.

ZS is an equal opportunity employer and is committed to providing equal employment and advancement opportunities without regard to any class protected by applicable law.

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