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Crash Simulation Engineer Jobs (NOW HIRING)

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Mobile SDET

Columbus, OH · On-site

$50 - $68.75/hr

... simulator execution; manage test result bundles and reporting. - Reduce flakiness via robust ... device logs/crash reports, Instruments (Leaks, Allocations, Time Profiler), and simctl ...

Intellisoft Technologies

SDET ( IOS) - W2 Only

Columbus, OH · On-site

$48.25 - $66.50/hr

... simulator execution; manage test result bundles and reporting. * Reduce flakiness via robust ... Triage failures, debug with Xcode, Console.app, device logs/crash reports, Instruments (Leaks ...

Polymarket

Mobile Infrastructure Engineer

New York, NY · On-site

$250K - $350K/yr

... and simulator infrastructure that keeps feedback loops short * Build the quality tooling ... Hands-on experience with mobile release tooling: crash reporting and monitoring with Sentry or ...

Deltavinc

Associate Engineer

Brentwood, TN · On-site

$70K - $75K/yr

Associate Engineer - Nashville, TN Motor Vehicle Crash Reconstruction Company DELTA |v| Forensic ... Use specialized software tools including CAD, photogrammetry, collision simulation, laser scanning ...

HITEC Sensors

Manufacturing Engineer

Huron, OH · On-site

$64K - $82K/yr

We engineer extraordinary safety, digital, and sensor solutions for critical environments to put ... We are the pioneers of crash test dummies and a leading provider of virtual simulation software ...

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Crash Simulation Engineer information

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$190.5K

How much do crash simulation engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for crash simulation engineer in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What does a crash simulation engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.

What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

Are crash simulation engineers in demand?

Crash simulation engineers are in demand due to the automotive industry's focus on safety and the increasing use of computer-aided engineering tools like finite element analysis. They are essential for developing and testing vehicle safety features, and job opportunities are expected to grow with advancements in vehicle design and autonomous technology.

How do I become a crash simulation engineer?

To become a crash simulation engineer, typically a bachelor's degree in mechanical engineering, automotive engineering, or a related field is required. Gaining experience with finite element analysis software such as LS-DYNA or Abaqus, along with strong skills in programming and materials science, is essential. Advanced roles may require a master's degree or professional certification in engineering or simulation techniques.
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Crash Simulation Engineer jobs near you
Infographic showing various Crash Simulation Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Safety and Crashworthiness Performance Engineer

Superior, MI • On-site

Hyundai Motor Company
See more jobs at Hyundai Motor Companyexternal

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 16 days ago

Job description

Safety and Crashworthiness Performance Engineer
Hyundai America Technical Center, Inc. (HATCI) is looking for an engineer to join the Vehicle Development and Technology Team of the Safety Integration Department
The Position:
The Safety and Crashworthiness Performance Engineer would support pre-SOP safety-related vehicle development activities, including planning, executing, and analyzing safety-related tests to qualify new vehicle models for release in the North American market by meeting safety rating standards/targets
What You Will Do:
  • Plan, coordinate, and execute full vehicle and component-level crash tests (i.e., frontal, side, rear, rollover, static, and subsystem tests)
  • Develop detailed test plans, procedures, instrumentation layouts, and data acquisition requirements
  • Oversee test preparation, including vehicle builds, sensor installation, dummy preparation, and facility readiness
  • Analyze crash test data, videos, and high-speed measurements to evaluate structural performance, occupant injury metrics, and safety system functionality
  • Prepare technical reports, presentations, and engineering recommendations to support design improvements
  • Contribute to best practices, test methodology improvements, and new test capabilities
  • Collaborate with CAE team(s) to correlate simulation results with physical test outcomes
  • Support the development of future models by identifying safety risks and proposing countermeasures
  • Ensure compliance with global regulatory and consumer test standards (e.g., FMVSS, NCAP, IIHS, CMVSS, etc.)
  • Manage communication with internal and external stakeholders, including proving grounds, suppliers, and safety rating agencies
  • Maintain documentation, test records, and quality systems for auditing and traceability purposes

What You Will Bring to the Role:
  • Bachelor's degree in biomechanical, mechanical, or a related field of engineering
  • Professional experience in planning, coordinating, and executing full vehicle and component-level crash tests (i.e., frontal, side, rear, rollover, static, and subsystem tests)
  • Experience in analyzing crash test data (i.e., structural and occupant)
  • Experience analyzing and/or performing structural crashworthiness and occupant-safety simulations (e.g., frontal, side, rear, rollover, pedestrian protection, etc.)
  • Strong knowledge in automotive structure, crashworthiness, and safety performance
  • Strong knowledge of Federal Motor Vehicle Safety Standards (FMVSS), NCAP, and IIHS safety evaluations
  • Experience using data analysis tools (e.g., DIAdem, Hyperworks, etc.) for testing purposes
  • Knowledge of testing, test equipment, and the processes necessary to meet vehicle safety requirements
  • Strong analytical skills
  • Ability to explain technical topics to both technical and non-technical stakeholders
  • Flexibility with program and process changes, as Hyundai/Kia/Genesis is willing to make late changes to satisfy customer needs
  • Excellent time management, self-management, and organization skills
  • Strong written, oral, and interpersonal skills
  • Project management experience

What Hyundai Can Offer You:
  • Zero-dollar Employee Premiums on Medical, Dental, and Vision for You and Your Family
  • 100% Employer-paid Disability and Life Insurance
  • Generous Paid Time Off, Including Vacation, Sick, and Abundant Holidays
  • Competitive Salaries
  • A Global Environment that Fosters Diversity
  • Retirement Savings and Planning Benefits
  • Access to Health Savings Accounts and Flexible Spending Accounts
  • Flexible Work Hours

Other Details:
Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRAA Federal contractor.

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