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Crash Simulation Engineer Jobs (NOW HIRING)

City of Houston, TX

GRADUATE ENGINEER

Houston, TX · On-site

$34.24 - $35.30/hr

... and crash analysis • Reviewing capital projects to ensure that the latest traffic engineering ... Understanding of Traffic Analysis or Traffic simulation * Strong interpersonal skills, team player ...

Ford Motor Company

Research Engineer

Dearborn, MI · On-site

$99.10K - $166.20K/yr

Most CAE engineers are specialists (e.g., only crash or only forming). This role is a Generalist ... You aren't just running a simulation; you are "weaving" the results of one simulation into the ...

SCEYE INC

FEA Engineer

Moriarty, NM · On-site

Work closely with design engineers to provide FEA insights and optimization strategies for ... crash, Drop Tests, Fabrics/Airbag simulation) * Proficiency in design and simulation of composite ...

Info Way Solutions

CAD Designer NX

Sunnyvale, CA · On-site

$32 - $44.25/hr

CAE (Computer-Aided Engineering): * Perform FEA, CFD, and other simulations using tools like Ansys, Abaqus, HyperMesh, LS-DYNA, or MSC Nastran. * Conduct structural, thermal, and crash analysis to ...

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Crash Simulation Engineer information

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$39K

$123.4K

$190.5K

How much do crash simulation engineer jobs pay per year?

As of Jun 3, 2026, the average yearly pay for crash simulation engineer in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Crash Simulation Engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What are the typical challenges faced by Crash Simulation Engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.

What does a Crash Simulation Engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

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What cities are hiring for Crash Simulation Engineer jobs? Cities with the most Crash Simulation Engineer job openings:
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Crash Simulation Engineer jobs near you
Infographic showing various Crash Simulation Engineer job openings in the United States as of May 2026, with employment types broken down into 90% Full Time, 4% Part Time, 4% Contract, and 2% Nights. Highlights an 87% In-person, 11% Hybrid, and 2% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Safety Structure Performance Engineer

EDAG, Inc.

Farmington, MI • On-site

Full-time

Posted 13 days ago

Job description

Description:

Who we are:

EDAG Inc. is a globally leading, independent engineering services provider that combines excellent engineering with the latest technology trends. We are the experts in the all-round development of complete vehicles and smart factories. Our interdisciplinary expertise in the areas of software and digitalization means that we have the crucial skills to actively shape dynamic transformation processes as an innovative partner.


Development with passion. That's us.


With an interdisciplinary team of around 9,000 experts, EDAG develops unique mobility and industrial solutions for customers that include the world's leading automotive and non-automotive companies.


This is how you will grow:

  • CAE Simulation: Perform crashworthiness (frontal, side, rollover, pedestrian), durability, and related testing
  • Test Support: Plan, prepare, and analyze results from physical crash tests, correlating virtual models with real data.
  • Design Guidance: Influence designs, identify safety enablers, and troubleshoot issues to meet performance goals.
  • Performance Validation: Evaluate structural integrity and durability under various operational scenarios (e.g., fatigue, impact).
  • Collaboration: Work with design, testing, and CAE teams to integrate safety throughout the product development lifecycle.
Requirements:

This is how you will take us forward:

  • Automotive OEM experience
  • Bachelor’s or master’s degree in mechanical engineering or a relevant field.
  • 3 plus years of similar experience
  • Ability to build strong working relationships with individuals at all organizational levels.