1

Crash Simulation Engineer Jobs (NOW HIRING)

Technician

Buffalo, NY ยท On-site

$26/hr

In this role, you will prepare and execute individual component and full-scale vehicle crash simulation tests on a HYGE Sled . Working closely with engineers and technicians, you will assist with ...

At Synopsys, you will work on LS-DYNA, software that powers crash simulations, structural analysis, and complex dynamics problems across automotive, aerospace, and civil engineering. The team is ...

CAE Engineer

Irvine, CA ยท On-site

... Crash & Safety, Durability, NVH, and Vehicle Dynamic s. The candidate will be responsible for ... Work closely with simulation engineers to deliver validated, clean, and consistent models for ...

Minimum of a Bachelor's degree in Structural, Mechanical, Civil or Aerospace Engineering * 5+ years of experience in crash safety simulation * Strong fundamental knowledge of Finite Element Analysis ...

The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety ... Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid ...

Build and update full vehicle crash finite element models using ANSA and PRIMER . * Perform ... Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid ...

Showing results 21-40

Crash Simulation Engineer information

See salary details

$39K

$123.4K

$190.5K

How much do crash simulation engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for crash simulation engineer in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What does a crash simulation engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.

What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

Are crash simulation engineers in demand?

Crash simulation engineers are in demand due to the automotive industry's focus on safety and the increasing use of computer-aided engineering tools like finite element analysis. They are essential for developing and testing vehicle safety features, and job opportunities are expected to grow with advancements in vehicle design and autonomous technology.

How do I become a crash simulation engineer?

To become a crash simulation engineer, typically a bachelor's degree in mechanical engineering, automotive engineering, or a related field is required. Gaining experience with finite element analysis software such as LS-DYNA or Abaqus, along with strong skills in programming and materials science, is essential. Advanced roles may require a master's degree or professional certification in engineering or simulation techniques.
More about Crash Simulation Engineer jobs

What cities are hiring for Crash Simulation Engineer jobs?

Cities with the most Crash Simulation Engineer job openings:

What states have the most Crash Simulation Engineer jobs?

States with the most job openings for Crash Simulation Engineer jobs include:

What job categories do people searching Crash Simulation Engineer jobs look for?

The top searched job categories for Crash Simulation Engineer jobs are:

Infographic showing various Crash Simulation Engineer job openings in the United States as of August 2026, with employment types broken down into 94% Full Time, 2% Part Time, and 4% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Technician

Calspan LLC

Buffalo, NY โ€ข On-site

$26/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 10 days ago


Job description

Overview

Calspan's Automotive Testing Services in Buffalo, NY, is a leader in advanced vehicle safety testing. We are seeking a hands-on Automotive Test Technician to support critical crash simulation programs.

In this role, you will prepare and execute individual component and full-scale vehicle crash simulation tests on a HYGE Sled. Working closely with engineers and technicians, you will assist with test setup, vehicle preparation, instrumentation, test execution, and post-test activities to ensure accurate and reliable results.

Join a company with a 75-year legacy of innovation, teamwork, and technical excellence, and play a key role in advancing automotive safety.

Responsibilities
  • Conduct tests in accordance with cutomer requirements, standard test procedures and work instructions.ย  Take measurements, document results through procedures, checklists, photographs and highspeed video.ย  Create test reports using MS Office software.
  • Setup test articles, highspeed cameras and instrumentation.ย  Perform equipment calibration, and repairs.ย 
  • Maintain, repair, upgrade test systems and equipment to maximize operational availability, and the fidelity and accuracy of test data.
  • Support test preparations by building and installing test equipment. Complete mechanical modifications to test articles and equipment.
  • Troubleshoot mechanical, electrical, data collection, electronic problems with test equipment and measurement devices. Perform, cable routing, soldering and test facility setup.
Qualifications

Preferred Education / Experience:

  • AAS in related discipline
  • 3 + years in related discipline, military experience or;
  • A combination of education and experience equivalent to above
  • Proficiency with computer skills, MS office tools (Outlook/Excel/Word/PowerPoint/Project), and Adobe products

Preferred Knowledge / Ability:

  • Must be able to work assigned hours as required to meet customer testing needs - may include overtime, nights and weekends.
  • Able to lift, carry, push and pull 50 pounds, either individually or with equipment such as carts and cranes.
  • Capable of climbing, bending, kneeling, crawling, and stooping to move and install equipment
  • Ability to operate and maintain a wide variety of hand and power tools, shop tools, and shop equipment, for the servicing automobiles.
  • Ability to read and build from engineering drawings
  • Ability to follow oral and written instructions.
  • Establish and maintain cooperative working relationships, effectively handle multiple priorities, organize workload, and meet deadlines
  • Effective communication skills

Why join Calspan?

Be Calspan Culture

At Calspan, we promote an environment that empowers employees and encourages innovation. Our management team enables a strong sense of teamwork with each endeavor, where successes are shared and lessons are learned. The company's talent brand, "Be Calspan", incorporates our company values to Be Inclusive, Accountable, and Innovative and our commitment to drive every individual to - Be Developed, Be Balanced, Be Connected, Be Community and Be Recognized. Our culture promotes a positive atmosphere and competitive can-do method of action.

Great Benefits = Happy, Committed Employeesย 

Retaining great talent is as important as finding it, so at Calspan, we take our employee value proposition of Be Calspan quite seriously. To us, that means offering competitive compensation, comprehensive benefits, recognition programs and promotional opportunities. Our benefits include: Health Insurance, Health Savings Accounts, Flexible Spending Accounts, Dental Insurance, Vision Insurance, Life Insurance/Accidental Death & Dismemberment, Short-Term/Long-Term Disability, 401(k), Hospital Coverage, Accident Coverage, Life Insurance Policy, Paid-Time Off, Company-paid Holidays, Bereavement Leave, Jury Duty, Military Leave, Employee Assistance Program, Educational Assistance Reimbursement , and Pet Insurance.

Calspan is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.ย Calspan supports safe and drug free workplace through pre-employment background checks and drug testing.

The salary range provided is a general guideline.ย Actual pay will depend on several factors, including, but not limited to, education, experience, training, and other applicable qualifications.ย  Calspan is committed to pay transparency in compliance with applicable state and local laws.

All candidates must be eligible to work in the United States.

Salary Range (min)USD $22.00/Hr.Salary Range (max)USD $26.00/Hr.Employment Type: FULL_TIME