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Crash Simulation Engineer Jobs (NOW HIRING)

TRC Inc

Engineer - Impact Testing

East Liberty, OH · On-site

The ILO Engineer designs, implements, and optimizes crash testing and impact simulation processes to maximize efficiency, accuracy, and reliability. Through data analysis, troubleshooting problems ...

Iron Mountains, LLC

Senior CAE Engineer

Morgantown, PA · On-site

Performing a range of simulations (static, non-linear, fatigue, highly dynamic, crash, occupant ... Interfacing and collaborating with design engineers and project teams participating in group brain ...

Belcan

Software Engineer

Rockford, IL

$83.20K - $104K/yr

A Software Engineer job in Rockford, IL is currently available through Belcan at one of our key ... the simulator * Troubleshoot and correct functional issues (e.g 'crash', failure to build ...

Maxonic

Be Seen First

Electrical Engineer/ Design Release Engineer

Southfield, MI · On-site

$63/hr

... MSD), and Crash-triggered communication workflows, responsible for defining, developing, and ... simulator testing, certification activities, and homologation submissions. · Define fault ...

Maxonic, Inc.

Electrical Engineer 3

Southfield, MI

Automatic Crash Notification (ACN) * Manual eCall trigger (SOS) * Minimum Set of Data (MSD ... Support PSAP simulator testing, certification activities, and homologation submissions. * Define ...

New

ATS FAMILY

Senior Crashworthiness Engineer (56154)

Wycombe, PA · On-site

$99.20K - $136.20K/yr

... crash investigation, failure investigations, occupant motion assessment, and computer simulations ... Professional Engineer (P.E.) licensure preferred * In-depth knowledge of crashworthiness and ...

New

YA Group

Accident Reconstructionist

Las Vegas, NV · On-site

$69.70K - $91.70K/yr

Perform simulations of the collision with advanced collision reconstruction software such as PC-Crash. * Utilize engineering principles to calculate factors such as impact and departure speeds ...

ROUSH

Senior CAE Analyst (Safety)

Livonia, MI · On-site

Run Safety and strength/ durability simulations, postprocess results, and provide engineering ... crash development for various systems. * Good attention to detail and ability to use hand ...

Actalent

CAE Engineer L3

Raymond, OH

$40 - $50/hr

... simulation across one or more domains such as NVH Crash Strength or Durability. Must have ... Independent engineering judgment - the ability to think critically through complex open-ended ...

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All JobsCrash Simulation Engineer Jobs

Crash Simulation Engineer information

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$39K

$123.4K

$190.5K

How much do crash simulation engineer jobs pay per year?

As of Jun 3, 2026, the average yearly pay for crash simulation engineer in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Crash Simulation Engineer, and why are they important?

To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.

What are the typical challenges faced by Crash Simulation Engineers when integrating simulation results with real-world crash test data?

Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.

What does a Crash Simulation Engineer do?

A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.

What is the difference between Crash Simulation Engineer vs Finite Element Analyst?

AspectCrash Simulation EngineerFinite Element Analyst
Required CredentialsBachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE softwareBachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software
Work EnvironmentAutomotive or aerospace R&D labs, design teams, testing facilitiesEngineering firms, research institutions, manufacturing companies
Industry UsagePrimarily in automotive safety, crashworthiness, and structural integrityBroadly in structural analysis, product design, and failure prediction

The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.

More about Crash Simulation Engineer jobs
What cities are hiring for Crash Simulation Engineer jobs? Cities with the most Crash Simulation Engineer job openings:
What states have the most Crash Simulation Engineer jobs? States with the most job openings for Crash Simulation Engineer jobs include:
What job categories do people searching Crash Simulation Engineer jobs look for? The top searched job categories for Crash Simulation Engineer jobs are:
Crash Simulation Engineer jobs near you
Infographic showing various Crash Simulation Engineer job openings in the United States as of May 2026, with employment types broken down into 90% Full Time, 4% Part Time, 4% Contract, and 2% Nights. Highlights an 87% In-person, 11% Hybrid, and 2% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

CAE Engineer

Global Connect Technologies

Sarasota, FL • On-site

Full-time

Posted 12 days ago

Job description

Job Summary

We are seeking an experienced CAE Engineer with strong expertise in FEA and CFD analysis using ANSYS Workbench. The candidate will be responsible for structural, vibration, shock, crashworthiness, and thermal simulations, along with supporting product development, optimization, and validation activities. The role requires close collaboration with cross-functional teams to ensure robust and manufacturable product designs.

Key Responsibilities

  • Perform and lead FEA and CFD simulations using ANSYS Workbench.
  • Conduct analysis, design iterations, validation testing, and result interpretation for:
  • Vibration Durability
  • Mechanical Shock
  • Crashworthiness
  • Structural and Thermal Engineering
  • Optimize product/system design for cost, performance, weight, thermal efficiency, and manufacturability.
  • Support Design for Manufacturability (DFM) initiatives to improve manufacturing, assembly, handling, shipping, and recyclability.
  • Collaborate with customers, suppliers, and internal engineering teams during product development activities.
  • Provide technical guidance and mentoring to cross-functional teams and junior engineers.
  • Support root cause analysis, data acquisition, engineering calculations, and problem-solving activities.
  • Work closely with development and operations teams from concept through design validation and production readiness.
  • Prepare technical reports, presentations, and engineering documentation.

Required Skills & Experience

  • 7–8 years of experience in CAE/CFD engineering.
  • Minimum 5 years of hands-on experience in FEA using ANSYS Workbench.
  • Strong understanding of:
  • Structural Analysis
  • Thermal Analysis
  • Vibration & Durability
  • Mechanical Shock & Crash Analysis
  • CFD Simulations
  • Experience in validation testing and correlation of simulation results.
  • Knowledge of DFM principles and product lifecycle considerations.
  • Strong analytical, problem-solving, and communication skills.
  • Ability to work in a cross-functional and fast-paced engineering environment.

Preferred Skills

  • Experience in product development and manufacturing support.
  • Exposure to testing, instrumentation, and data acquisition systems.
  • Knowledge of automotive, industrial, or heavy engineering applications is preferred.

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