Mechanical Engineer - UAS
$38 - $72/hr
Perform structural and FEA analysis to validate designs under flight, loads, and crash * Select and ... Demonstrated FEA experience (SolidWorks Simulation, ANSYS, or Abaqus) * Working knowledge of GD amp;
Mechanical Engineer - UAS
$38 - $72/hr
Perform structural and FEA analysis to validate designs under flight, loads, and crash * Select and ... Demonstrated FEA experience (SolidWorks Simulation, ANSYS, or Abaqus) * Working knowledge of GD amp;
Crash Simulation Engineer information
See Spring Branch, TX salary details
$33.1K - $44.8K
0% of jobs
$44.8K - $56.5K
0% of jobs
$56.5K - $68.2K
11% of jobs
$78.5K is the 25th percentile. Wages below this are outliers.
$68.2K - $79.9K
16% of jobs
$79.9K - $91.6K
16% of jobs
The median wage is $99.2K / yr.
$91.6K - $103.2K
11% of jobs
$103.2K - $114.9K
14% of jobs
$121.5K is the 75th percentile. Wages above this are outliers.
$114.9K - $126.6K
13% of jobs
$126.6K - $138.3K
4% of jobs
$138.3K - $150K
13% of jobs
$150K - $161.7K
2% of jobs
$33.1K
$104.7K
$161.7K
How much do crash simulation engineer jobs pay per year?
As of Sep 1, 2026, the average yearly pay for crash simulation engineer in Spring Branch, TX is $104,742.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,100.00 and $124,300.00 per year, depending on experience, location, and employer.
What does a crash simulation engineer do?
A Crash Simulation Engineer uses computer modeling and simulation software to analyze how vehicles behave during collisions. They help predict the impact of crashes on vehicle structure and passenger safety, allowing manufacturers to improve design before building physical prototypes. Their work is crucial for meeting safety standards and regulations, as well as reducing development costs and time. Crash Simulation Engineers often collaborate with design, testing, and safety teams to ensure vehicles are both safe and efficient.
What are the typical challenges faced by crash simulation engineers when integrating simulation results with real-world crash test data?
Crash Simulation Engineers often encounter challenges in aligning simulation results with actual crash test outcomes due to factors like material variability, model accuracy, and real-world unpredictability. Bridging this gap requires close collaboration with test engineers, iterative refinement of finite element models, and thorough validation processes. Staying updated with the latest simulation software and continually improving modeling techniques are essential to accurately predict crash performance and ensure vehicle safety compliance.
What are the key skills and qualifications needed to thrive as a crash simulation engineer, and why are they important?
To thrive as a Crash Simulation Engineer, you need a strong background in mechanical engineering or a related field, with expertise in finite element analysis (FEA) and crash dynamics. Familiarity with simulation tools such as LS-DYNA, HyperMesh, and CATIA, along with relevant certifications in simulation software, is highly valuable. Attention to detail, problem-solving, and effective communication skills help convey complex simulation results and collaborate with cross-functional teams. These competencies are essential for ensuring vehicle safety, compliance with regulations, and the successful integration of crashworthiness into the design process.
What is the difference between Crash Simulation Engineer vs Finite Element Analyst?
| Aspect | Crash Simulation Engineer | Finite Element Analyst |
|---|---|---|
| Required Credentials | Bachelor's or Master's in Mechanical Engineering, Automotive Engineering, or related fields; knowledge of CAE software | Bachelor's or Master's in Mechanical Engineering, Civil Engineering, or related fields; expertise in finite element analysis software |
| Work Environment | Automotive or aerospace R&D labs, design teams, testing facilities | Engineering firms, research institutions, manufacturing companies |
| Industry Usage | Primarily in automotive safety, crashworthiness, and structural integrity | Broadly in structural analysis, product design, and failure prediction |
The Crash Simulation Engineer focuses on developing and running crash tests using specialized software to improve vehicle safety. In contrast, the Finite Element Analyst performs detailed structural analyses across various industries. While both roles require knowledge of CAE tools and similar credentials, the Crash Simulation Engineer specializes in crash scenarios, making their work more specific to automotive safety testing.
Are crash simulation engineers in demand?
Crash simulation engineers are in demand due to the automotive industry's focus on safety and the increasing use of computer-aided engineering tools like finite element analysis. They are essential for developing and testing vehicle safety features, and job opportunities are expected to grow with advancements in vehicle design and autonomous technology.
How do I become a crash simulation engineer?
To become a crash simulation engineer, typically a bachelor's degree in mechanical engineering, automotive engineering, or a related field is required. Gaining experience with finite element analysis software such as LS-DYNA or Abaqus, along with strong skills in programming and materials science, is essential. Advanced roles may require a master's degree or professional certification in engineering or simulation techniques.
What cities near Spring Branch, TX are hiring for Crash Simulation Engineer jobs?
Cities near Spring Branch, TX with the most Crash Simulation Engineer job openings:
Mechanical Engineer - UAS
San Antonio, TX
T3i, Inc. •Â
Guided Missile and Space Vehicle Manufacturing • 51 - 200 employees51 - 200 employees
$38 - $72/hr
Full-time, Part-time, Contractor
Re-posted 10 days ago
Job description
Job Summary:
T3i builds mission-critical unmanned systems designed to improve US forces operational and lethal capabilities on the battlefield. Our Blackfoot platform is a tactical FPV drone system engineered for reliability, adaptability, and rapid deployment. We operate in tight feedback loops between design, build, and field use, where hardware decisions directly impact mission outcomes.
We are a small, fast-moving team that values ownership, technical depth, and execution. We're looking for a Mechanical Engineer (ME) to support the mechanical architecture of our drone systems, from concept through production.
The ME will design, fabricate, test, and iterate on complete mechanical systems including airframes, propulsion integration, payload bays, and structural hardware. The ME will work hands-on in the shop, in integration, and during flight testing, closing the loop between design intent and real-world performance.
Position Summary:
The ME will be responsible for the design, integration, testing, and continuous improvement of the mechanical systems supporting the Blackfoot platform. This role emphasizes hands-on development, rapid iteration, and system-level ownership across the full hardware lifecycle. The ideal candidate thrives in fast-paced environments, is comfortable working across mechanical and electrical boundaries, and contributes to building reliable, field-ready systems.
Primary Responsibilities:
T3i builds mission-critical unmanned systems designed to improve US forces operational and lethal capabilities on the battlefield. Our Blackfoot platform is a tactical FPV drone system engineered for reliability, adaptability, and rapid deployment. We operate in tight feedback loops between design, build, and field use, where hardware decisions directly impact mission outcomes.
We are a small, fast-moving team that values ownership, technical depth, and execution. We're looking for a Mechanical Engineer (ME) to support the mechanical architecture of our drone systems, from concept through production.
The ME will design, fabricate, test, and iterate on complete mechanical systems including airframes, propulsion integration, payload bays, and structural hardware. The ME will work hands-on in the shop, in integration, and during flight testing, closing the loop between design intent and real-world performance.
Position Summary:
The ME will be responsible for the design, integration, testing, and continuous improvement of the mechanical systems supporting the Blackfoot platform. This role emphasizes hands-on development, rapid iteration, and system-level ownership across the full hardware lifecycle. The ideal candidate thrives in fast-paced environments, is comfortable working across mechanical and electrical boundaries, and contributes to building reliable, field-ready systems.
Primary Responsibilities:
- Support mechanical design across airframe, motor mounts, payload bays, amp; landing systems
- Design and fabricate multi-component assemblies for high-performance drone platforms
- Perform structural and FEA analysis to validate designs under flight, loads, and crash
- Select and specify materials including CFRP composites, aluminum alloys, and engineering plastics for weight-critical applications
- Integrate propulsion system components including motor mounts, ESC thermal management, and propeller clearance envelopes
- Conduct mass properties analysis (CG, MOI) and coordinate with flight systems team to maintain acceptable flight dynamics
- Design vibration isolation solutions to protect sensitive electronics (IMU, cameras, RF systems) on propeller-driven airframes
- Develop and maintain technical drawings with GD amp;T callouts per ASME Y14.5 standards
- Build, test, and iterate hardware rapidly using real-world feedback from flight operations
- Support MIL-STD-810 environmental testing (shock, vibration, temperature, humidity) and implement design improvements
- Coordinate mechanical/electrical interface design including wiring harness routing, connector placement, and PCB mounting provisions
- Drive designs from prototype through production (DFM/DFA, BOM, amp; build documentation)
Minimum Qualifications:
- 3 years of hands-on mechanical engineering experience
- Proven experience designing and fabricating real hardware systems
- Strong CAD proficiency (SolidWorks preferred; CATIA, Fusion 360, or NX accepted)
- Demonstrated FEA experience (SolidWorks Simulation, ANSYS, or Abaqus)
- Working knowledge of GD amp;T per ASME Y14.5
- Experience with lightweight structural materials including CFRP composites or aluminum alloys
- Familiarity with DFM/DFA and hands-on prototype fabrication (CNC machining, FDM, SLA)
- Understanding of rotating propulsion system mechanics, vibration, and dynamic loading
- Ability to work independently and take ownership of ambiguous design problems
Preferred Qualifications:
- Hands-on experience building, repairing, or flying FPV or tactical UAS platforms
- Familiarity with MIL-STD-810 test methods and environmental qualification requirements
- Experience with mass properties management and CG/MOI analysis for UAS platforms
- Knowledge of battery mechanical integration and thermal management in UAS airframes
- Experience coordinating with external machine shops or composite fabricators
- SolidWorks CSWA or CSWP certification
- Familiarity with payload integration for ISR or EW systems on tactical UxS
- Experience working in fast-paced R amp;D or defense environments
Clearance Requirements: Secret security clearance or be able to obtain one within 90 days of hire
Required Background Check: HireRight background check amp; drug screening
Type of Employment: Part-Time (with potential to transition to full time)
Compensation: Part-time $38-$72 per hour (Full-time equivalent $80,000 - $150,000) based on experience and qualifications
T3i Drug Free Workplace Statement:
As a Federal Government Contractor, T3i is required to strictly adhere to federally mandated drug-free workplace standards. To ensure compliance with this requirement, T3i conducts pre-employment drug screening for all new hire personnel (full time, part time, and independent contractor) and annual random drug screening for all current T3i personnel. Personnel who cannot pass drug screening are not eligible for employment with T3i.
About T3i
Sourced by ZipRecruiter
Industry
Guided missile and space vehicle manufacturing
Company size
51 - 200 Employees
Headquarters location
San Diego, CA, US
Year founded
2014