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Controls Engineer Plc Programming Jobs in Mount Pleasant, SC

Controls Engineer

Charleston, SC ยท On-site

$79K - $103K/yr

Develop and maintain plant standards for PLC programming, HMI development, controls documentation, and electrical design. Electrical Engineering * Design and revise electrical schematics, control ...

Controls Engineer

Goose Creek, SC

$76K - $98K/yr

4P Consulting Inc. is seeking a Field PLC Controls Engineer with expertise in Modicon PLCs to support a client in Goose Creek, SC . This role is hands-on and requires working directly in industrial ...

Senior Controls Engineer

Charleston, SC ยท On-site

$92K - $122K/yr

CoDeSys Programming & Development (Core Responsibility): * Expertly program, test, and debug PLC ... Provide technical guidance and mentorship to junior controls engineers, fostering their development ...

CoDeSys Programming & Development (Core Responsibility): * Expertly program, test, and debug PLC ... Provide technical guidance and mentorship to junior controls engineers, fostering their development ...

Senior Controls Engineer

Charleston, SC ยท On-site

$90 - $120/hr

We are seeking a highly skilled Senior Controls Engineer with a strong background in industrial ... CoDeSys Programming & Development (Core Responsibility): Expertly program, test, and debug PLC ...

Field Service Engineer

Charleston, SC ยท On-site

$34 - $43/hr

Experience in IEC61131 (PLC programming languages) * Ability to analyze and diagnose automation ... Provide electrical and controls engineering expertise in support of new equipment & system ...

Field Service Engineer

Charleston, SC ยท On-site

$34 - $43/hr

Experience in IEC61131 (PLC programming languages) * Ability to analyze and diagnose automation ... Provide electrical and controls engineering expertise in support of new equipment & system ...

Industrial Controls Technician

Charleston, SC ยท On-site

$27.25 - $36/hr

Minimum of five 5 years of experience as a Controls Industrial Maintenance Technician Experience working on PLC programming and troubleshooting is required. (Allen Bradley, HMIs.) * Experience ...

Senior Facilities Controls Engineer

Charleston, SC ยท On-site

$90K - $119K/yr

Senior Facilities Controls Engineer Company: The Boeing Company Boeing is seeking a Senior Facilities Controls Engineer to join our team in one of our wonderful locations in either North Charleston ...

Senior Facilities Controls Engineer

Charleston, SC ยท On-site

$90K - $119K/yr

Senior Facilities Controls Engineer Company: The Boeing Company Boeing is seeking a Senior Facilities Controls Engineer to join our team in one of our wonderful locations in either North Charleston ...

Automation Technician

Charleston, SC ยท On-site

$30 - $44/hr

Provide electrical and controls engineering expertise in support of new equipment & system introductions * Internal subject matter expert in control systems (Siemens PLC, HMI, Motion Control Systems ...

Automation Technician

Charleston, SC ยท On-site

$30 - $44/hr

Provide electrical and controls engineering expertise in support of new equipment & system introductions * Internal subject matter expert in control systems (Siemens PLC, HMI, Motion Control Systems ...

Automation Technician

Charleston, SC ยท On-site

$30 - $44/hr

Provide electrical and controls engineering expertise in support of new equipment & system introductions * Internal subject matter expert in control systems (Siemens PLC, HMI, Motion Control Systems ...

Automation Technician

Charleston, SC ยท On-site

$30 - $44/hr

Provide electrical and controls engineering expertise in support of new equipment & system introductions * Internal subject matter expert in control systems (Siemens PLC, HMI, Motion Control Systems ...

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Controls Engineer Plc Programming information

See Mount Pleasant, SC salary details

$52.6K

$92.3K

$125.2K

How much do controls engineer plc programming jobs pay per year?

As of Aug 28, 2026, the average yearly pay for controls engineer plc programming in Mount Pleasant, SC is $92,307.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,800.00 and $103,200.00 per year, depending on experience, location, and employer.

What does a controls engineer specializing in PLC programming do?

A Controls Engineer with expertise in PLC (Programmable Logic Controller) programming is responsible for designing, developing, and maintaining automated control systems used in manufacturing and industrial environments. They program PLCs to monitor and control machinery, ensuring equipment operates safely and efficiently. This role often involves troubleshooting system issues, integrating new automation technologies, and collaborating with other engineers to optimize production processes.

What are the typical challenges faced when working as a controls engineer specializing in PLC programming?

Controls Engineers specializing in PLC programming often encounter challenges such as troubleshooting complex automation systems under tight deadlines, adapting to rapidly evolving technologies, and ensuring seamless integration between hardware and software components. They may also need to coordinate with multidisciplinary teams, including electricians, mechanical engineers, and production staff, to implement solutions efficiently. Staying updated on industry standards and maintaining strong documentation practices are essential for long-term project success and career growth.

What are the key skills and qualifications needed to thrive as a controls engineer specializing in PLC programming, and why are they important?

To thrive as a Controls Engineer in PLC programming, you need a solid background in electrical engineering, automation, and industrial control systems, often supported by a relevant degree. Proficiency with PLC platforms (such as Allen-Bradley or Siemens), HMI/SCADA systems, and programming languages like ladder logic is essential, and certifications like Siemens Certified Programmer or Rockwell Automation credentials are highly valued. Strong problem-solving, attention to detail, and effective communication skills help you design, troubleshoot, and collaborate on complex automation projects. These skills ensure reliable, safe, and efficient system operation, which is critical for manufacturing productivity and minimizing downtime.

What is the difference between Controls Engineer Plc Programming vs Controls Engineer Electrical Design?

AspectControls Engineer Plc ProgrammingControls Engineer Electrical Design
Primary FocusDeveloping and implementing PLC control programsDesigning electrical systems and control panels
Skills & CertificationsPLC programming, ladder logic, automation softwareElectrical schematics, CAD, electrical codes
Work EnvironmentManufacturing plants, automation facilitiesEngineering offices, manufacturing sites
Industry UsageAutomation, process controlElectrical system design, machinery

Controls Engineer Plc Programming primarily focuses on creating and troubleshooting PLC control software, while Controls Engineer Electrical Design emphasizes designing electrical systems and schematics. Both roles require technical skills in electrical systems, but differ in their core responsibilities and work environments.

What are popular job titles related to Controls Engineer Plc Programming jobs in Mount Pleasant, SC?

For Controls Engineer Plc Programming jobs in Mount Pleasant, SC, the most frequently searched job titles are:

What job categories do people searching Controls Engineer Plc Programming jobs in Mount Pleasant, SC look for?

The top searched job categories for Controls Engineer Plc Programming jobs in Mount Pleasant, SC are:

What cities near Mount Pleasant, SC are hiring for Controls Engineer Plc Programming jobs?

Cities near Mount Pleasant, SC with the most Controls Engineer Plc Programming job openings:

Controls Engineer

Charleston, SC โ€ข On-site

$79K - $103K/yr

Full-time

Re-posted 3 days ago


Job description

Controls Engineer
Location: N. Charleston, South Carolina
The Controls Engineer is responsible for the design, programming, commissioning, troubleshooting, and continuous improvement of industrial automation and electrical control systems supporting a high-volume manufacturing operation. This role serves as the plant's primary technical resource for PLC-based automation, HMI development, instrumentation, industrial networking, and electrical controls while partnering closely with Operations, Maintenance, and Engineering to improve equipment reliability, safety, quality, and productivity. Reporting to the Electrical Engineering Supervisor, the Controls Engineer supports capital projects, leads controls-related system upgrades, develops standardized automation solutions, and provides technical expertise during equipment failures and commissioning activities.
Job Responsibilities:
Controls & Automation
  • Design, program, test, and commission PLC- and HMI-based control systems for new and existing manufacturing equipment.
  • Develop, modify, and troubleshoot PLC logic, HMI applications, instrumentation, and industrial control systems.
  • Configure and support variable frequency drives (VFDs), servo systems, industrial sensors, safety devices, and process instrumentation.
  • Support industrial communication networks including EtherNet/IP, Profinet, Modbus, or similar industrial protocols. โ€ข Optimize automation systems to improve equipment uptime, process consistency, throughput, and product quality.
  • Develop and maintain plant standards for PLC programming, HMI development, controls documentation, and electrical design.

Electrical Engineering
  • Design and revise electrical schematics, control panel layouts, wiring diagrams, and bills of material using AutoCAD Electrical, EPLAN, or similar software.
  • Specify electrical components and controls hardware for capital projects and equipment upgrades.
  • Support electrical power distribution, motor control circuits, and machine control systems.

Manufacturing Support
  • Serve as the primary engineering resource for troubleshooting complex electrical and automation issues affecting production equipment.
  • Lead root cause analysis of recurring electrical and controls failures and implement permanent corrective actions.
  • Work closely with Maintenance and Operations to minimize downtime and improve equipment reliability.
  • Provide technical support during equipment startups, shutdowns, commissioning, and emergency production situations.

Capital Projects
  • Support capital projects from concept through commissioning, including equipment specification, controls design, programming, factory acceptance testing (FAT), site acceptance testing (SAT), startup, and validation.
  • Coordinate with OEMs, contractors, and system integrators during equipment installations and controls upgrades.
  • Develop project schedules, technical specifications, procurement documentation, and project budgets as assigned.

Safety & Compliance
  • Participate in Process Safety Management (PSM) activities, including Process Hazard Analyses (PHAs) and Pre-Startup Safety Reviews (PSSRs).
  • Ensure compliance with OSHA, NEC, NFPA 70E, and internal electrical safety standards.
  • Support lockout/tagout, machine safety, arc-flash mitigation, and safe electrical work practices.

Documentation & Continuous Improvement
  • Maintain accurate PLC backups, electrical drawings, control narratives, and technical documentation.
  • Identify opportunities to improve automation, reduce downtime, standardize controls hardware, and enhance manufacturing performance.
  • Support Lean Manufacturing, reliability initiatives, and continuous improvement projects.

Minimum Qualifications:
  • Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, Controls Engineering, or a closely related discipline.
  • 3-5 years of experience in industrial controls, automation, or electrical engineering within a manufacturing environment.
  • Strong experience programming and troubleshooting PLCs and HMIs (Allen-Bradley ControlLogix/CompactLogix with Studio 5000 preferred).
  • Experience with industrial automation systems, instrumentation, VFDs, motor controls, and industrial networking.
  • Ability to read, create, and modify electrical schematics, wiring diagrams, and controls documentation.
  • Experience troubleshooting complex automated manufacturing equipment in a production environment.
  • Strong analytical, problem-solving, communication, and project management skills.
  • Experience in a Process Safety Management (PSM) environment is preferred.

Preferred Qualifications
  • Experience with Siemens PLC platforms.
  • Experience with machine vision systems, servo motion control, robotics, and safety PLCs.
  • Experience commissioning automated manufacturing equipment.
  • Familiarity with SCADA systems and industrial data collection.
  • Experience supporting capital projects in excess of $100,000.
  • Lean Manufacturing, Six Sigma, TPM, or Reliability Engineering experience.

Protective Industrial Products (PIP) is an equal opportunity employer that is committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or any other protected characteristic as outlined by federal, state, or local laws.
At PIP Global Safety, we are committed to fostering a diverse and inclusive workplace where all individuals are respected and valued. We do not tolerate discrimination or harassment of any kind, and we strive to ensure that employment decisions are based on qualifications, merit, and business needs. Employment practices and policies may be subject to variation based on applicable laws and regulations in different countries and jurisdictions.
This commitment applies to all aspects of employment, including hiring, recruiting, promotion, termination, compensation, benefits, training, and development opportunities. We believe that a diverse team strengthens our global success and enriches our culture