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Controls Engineer Plc Programming Jobs in Hackettstown, NJ

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Electrical Control Engineer

Fairfield, NJ · On-site

$100K - $120K/yr

Provide electrical design and programming based on existing PID algorithms and motion control ... Install and provide technical support for PLC based hardware and software systems. * Inspect ...

Experience with automated machinery, industrial controls, or manufacturing equipment. * Knowledge of industrial electrical systems and control panel design. * Familiarity with PLC programming, HMI ...

Experience with automated machinery, industrial controls, or manufacturing equipment. * Knowledge of industrial electrical systems and control panel design. * Familiarity with PLC programming, HMI ...

Design and implementation of equipment and facilities related controls including PLC coding (Allen ... HMI programming software, SCADA systems and industrial networks (Allen-Bradley/Siemens)

... PLC programming; experience with high-level languages such as python, etc. * Experience interfacing software with hardware systems (e.g., DAQ systems, embedded systems, industrial controls, etc.

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Assembly Technician

Fairfield, NJ · On-site

$25 - $35/hr

In this position, you will assemble controls and integrate them into components from start to ... PLC programming helpful · 2-year degree, technical school, or work-related experience. · Must be ...

Showing results 21-40

Controls Engineer Plc Programming information

See Hackettstown, NJ salary details

$56.8K

$99.8K

$135.4K

How much do controls engineer plc programming jobs pay per year?

As of Aug 11, 2026, the average yearly pay for controls engineer plc programming in Hackettstown, NJ is $99,789.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,300.00 and $111,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a controls engineer specializing in PLC programming, and why are they important?

To thrive as a Controls Engineer in PLC programming, you need a solid background in electrical engineering, automation, and industrial control systems, often supported by a relevant degree. Proficiency with PLC platforms (such as Allen-Bradley or Siemens), HMI/SCADA systems, and programming languages like ladder logic is essential, and certifications like Siemens Certified Programmer or Rockwell Automation credentials are highly valued. Strong problem-solving, attention to detail, and effective communication skills help you design, troubleshoot, and collaborate on complex automation projects. These skills ensure reliable, safe, and efficient system operation, which is critical for manufacturing productivity and minimizing downtime.

What is the difference between Controls Engineer Plc Programming vs Controls Engineer Electrical Design?

AspectControls Engineer Plc ProgrammingControls Engineer Electrical Design
Primary FocusDeveloping and implementing PLC control programsDesigning electrical systems and control panels
Skills & CertificationsPLC programming, ladder logic, automation softwareElectrical schematics, CAD, electrical codes
Work EnvironmentManufacturing plants, automation facilitiesEngineering offices, manufacturing sites
Industry UsageAutomation, process controlElectrical system design, machinery

Controls Engineer Plc Programming primarily focuses on creating and troubleshooting PLC control software, while Controls Engineer Electrical Design emphasizes designing electrical systems and schematics. Both roles require technical skills in electrical systems, but differ in their core responsibilities and work environments.

What are the typical challenges faced when working as a controls engineer specializing in PLC programming?

Controls Engineers specializing in PLC programming often encounter challenges such as troubleshooting complex automation systems under tight deadlines, adapting to rapidly evolving technologies, and ensuring seamless integration between hardware and software components. They may also need to coordinate with multidisciplinary teams, including electricians, mechanical engineers, and production staff, to implement solutions efficiently. Staying updated on industry standards and maintaining strong documentation practices are essential for long-term project success and career growth.

What does a controls engineer specializing in PLC programming do?

A Controls Engineer with expertise in PLC (Programmable Logic Controller) programming is responsible for designing, developing, and maintaining automated control systems used in manufacturing and industrial environments. They program PLCs to monitor and control machinery, ensuring equipment operates safely and efficiently. This role often involves troubleshooting system issues, integrating new automation technologies, and collaborating with other engineers to optimize production processes.
What job categories do people searching Controls Engineer Plc Programming jobs in Hackettstown, NJ look for? The top searched job categories for Controls Engineer Plc Programming jobs in Hackettstown, NJ are:
What cities near Hackettstown, NJ are hiring for Controls Engineer Plc Programming jobs? Cities near Hackettstown, NJ with the most Controls Engineer Plc Programming job openings:
Infographic showing various Controls Engineer Plc Programming job openings in Hackettstown, NJ as of August 2026, with employment types broken down into 8% As Needed, and 92% Full Time. Highlights an 100% In-person job distribution, with an average salary of $99,789 per year, or $48 per hour.

Automation Engineer II

Repligen Corporation

Bridgewater, NJ • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 7 days ago


Repligen rating

7.6

Company rating: 7.6 out of 10

Based on 13 frontline employees who took The Breakroom Quiz


Job description

The Service Automation Controls Engineer is responsible for supporting, troubleshooting, and improving automation control solutions used in biopharmaceutical manufacturing and laboratory environments. This role provides technical expertise across PLCs, HMIs, SCADA systems, industrial networks, and process control platforms while partnering with Service, Engineering, Manufacturing, Quality, and customers to resolve technical issues, support documentation and testing activities, and ensure solutions meet business, safety, and quality requirements.
Key Responsibilities
  • Provide advanced troubleshooting and technical support for automation controls, PLCs, HMIs, SCADA systems, industrial computers, electrical controls, instrumentation, and industrial networks used in biopharmaceutical manufacturing and laboratory environments.
  • Program, configure, modify, and support automation platforms including Allen-Bradley RSLogix 500/5000, Siemens, DeltaV, AutomationDirect PLCs, and related I/O systems.
  • Develop, troubleshoot, and support HMI and SCADA applications, including iFIX, Wonderware System Platform, Ignition, Siemens WinCC, TIA Portal, and AutomationDirect C-more, as applicable.
  • Diagnose and resolve issues related to control loops, sinking and sourcing instrumentation, current and voltage control systems, LAN networking, switches, industrial communication protocols, data cabling, and network topology.
  • Review, interpret, and reverse-engineer automation code, control logic, system architecture, and electrical control designs to support service, repair, upgrade, and root cause investigation activities.
  • Generate, review, and execute test protocols, qualification documentation, technical evaluations, engineering design documents, and manufacturing documentation for automated equipment and control systems.
  • Ensure automation support activities and documentation align with applicable quality and compliance expectations, including 21 CFR Part 11, GAMP, ISA-88, cGMP, ISO, and internal quality requirements.
  • Support data acquisition, historian, visualization, reporting, and database-related activities that enable equipment performance monitoring, troubleshooting, and process improvement.
  • Provide technical training, knowledge transfer, and presentations on automation hardware, software, troubleshooting methods, and system functionality for Field Service teams, internal stakeholders, and customers.
  • Partner with Service, Engineering, Manufacturing, Quality, and cross-functional teams to drive timely issue resolution, project execution, continuous improvement, and customer support.
  • Apply structured problem-solving, risk-based decision making, and clear technical communication to support business priorities, customer expectations, and quality requirements.
  • Support Repligen's Environmental Health and Safety culture by following safe work practices, identifying hazards, reporting concerns, and contributing to corrective actions and process improvements.

Education and Experience Requirements
  • Bachelor's degree in Engineering, Automation, Controls, Electrical Engineering, Computer Engineering, or a related technical discipline with 3-5+ years of relevant automation, controls, or service engineering experience; equivalent technical experience may be considered.
  • Experience supporting automation systems in biopharmaceutical, life sciences, laboratory, or regulated manufacturing environments; direct bioprocessing and process filtration experience is preferred.
  • Strong working knowledge of PLC programming, HMI/SCADA configuration, industrial controls, instrumentation, I/O systems, industrial networking, data acquisition, and automation troubleshooting.
  • Hands-on experience with automation platforms and tools such as Allen-Bradley, Siemens, DeltaV, AutomationDirect, Wonderware, iFIX, Ignition, WinCC, TIA Portal, C#, JavaScript, Ladder Logic, Function Block, and Boolean logic; experience with SQL, Python, Java, or Visual Basic is a plus.
  • Experience creating, reviewing, or executing engineering documentation, design documents, technical evaluations, manufacturing documentation, test plans, and qualification protocols for automated or cGMP process equipment.
  • Working knowledge of applicable quality and compliance expectations, including ISO-regulated environments, cGMP, 21 CFR Part 11, GAMP, ISA-88, and internal quality system requirements.
  • Demonstrated ability to lead or support technical projects, provide guidance to peers, communicate project status and risks, and escalate issues appropriately.
  • Excellent written and verbal communication skills, with the ability to explain complex technical information clearly to technical and non-technical audiences.
  • Strong organizational skills with the ability to manage multiple priorities, support multiple projects, and collaborate effectively across Service, Engineering, Manufacturing, Quality, and customer-facing teams.
  • Proficiency with standard business software, including Microsoft Outlook, Word, Excel, and related applications.
  • Ability to demonstrate Repligen R-Values and model those principles in daily work.
  • Commitment to safe work practices, PPE requirements, hazard identification, EHS reporting, and continuous improvement.
  • Approximately 25% travel, including up to 10% international travel, to support customer implementations, troubleshooting, diagnostics, commissioning, and system optimization activities.

Our mission is to inspire advances in bioprocessing as a trusted partner in the production of biologic drugs that improve human health worldwide. Focused on cost and process efficiencies, we deliver innovative technologies and solutions that help set new standards in bioprocessing. The estimated salary range for this role, based in the United States of America is $111,000-$150,000. Compensation decisions are dependent on several factors including, but not limited to an individual's qualifications, location, internal equity, and alignment with market data. Additionally, employees are eligible to participate in one of our variable cash programs (bonus or commission) and eligible roles may receive equity as part of the compensation package. We offer a wide range of benefits such as paid time off, health/dental/vision, retirement benefits and flexible spending accounts. All compensation and benefits information will be confirmed in writing at the time of offer.

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