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Controls Engineer Plc Programming Jobs in Rahway, NJ

BEUMER Group

Controls Engineer I

Somerset, NJ · On-site

$90K - $100K/yr

As a Controls Engineer I, you will not only support these systems - you will help build, test, and ... Design and program operator panels and HMI systems. * Assist in PLC programming and utilize AI ...

BEUMER Group

Controls Engineer I

Somerset, NJ · On-site

$90K - $100K/yr

As a Controls Engineer I, you will not only support these systems - you will help build, test, and ... Design and program operator panels and HMI systems. * Assist in PLC programming and utilize AI ...

Associates Systems LLC

Controls Engineer

Bedminster, NJ

$85K - $110K/yr

Controls Engineer Communicatingwithprojectteamtorefineprojectscopeandrequirements. Definingsoftware ... Configuring, programmingDCS,OPC,PLC,andSCADAcomponents. Reviewingcontrolpanelwiringdiagrams.

AVTC Group

Controls Engineer

Bedminster, NJ · On-site

$85K - $110K/yr

Controls Engineer Communicating with project team to refine project scope and requirements. • ... Skilled in DCS, PLC, and HMI programming Experience interfacing various control systems to OPC ...

Messer Americas

Senior Controls Engineer

Bridgewater, NJ · On-site

$99K - $131K/yr

... DCS/PLC programming, HMI architecture, database design, and network security. * Develop and ... Controls & Measurement Systems: Proven experience in the installation, maintenance, and ...

Messer Americas

Senior Controls Engineer

Bridgewater, NJ · On-site

$99K - $131K/yr

... DCS/PLC programming, HMI architecture, database design, and network security. * Develop and ... Controls & Measurement Systems: Proven experience in the installation, maintenance, and ...

TheMasonGroup

Electrical Controls Engineer

Hackensack, NJ · On-site

$85K - $125K/yr

... PLC programming knowledge or exposure to automation software · Strong interest in hands-on ... controls and industrial automation · Proficiency in AutoCAD Electrical and strong PLC/HMI ...

Ross Recruiting

Automation Engineer

Morristown, NJ · On-site

This individual will play a critical role in implementing robotics, PLC controls, and advanced ... Develop and maintain PLC programming standards. * Assist with machine commissioning, startup, and ...

AVTC Group

Controls Engineer (Process)

Bedminster, NJ · On-site

$85K - $110K/yr

Controls Engineer (Process) Communicating with project team to refine project scope and ... Skilled in DCS, PLC, and HMI programming- a key. Experience interfacing various control systems to ...

Pkaza

Controls Engineer - Data Centers

Manhattan, NY

$91K - $117K/yr

PLC / ALC Programming Experience * Experience with Controls systems design as it relates to: Critical HVAC equipment (air-cooled / water cooled chillers, cooling distribution units, cooling towers ...

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All JobsControls Engineer Plc Programming JobsControls Engineer Plc Programming Jobs in Rahway, NJ

Controls Engineer Plc Programming information

See Rahway, NJ salary details

$55.8K

$98K

$133K

How much do controls engineer plc programming jobs pay per year?

As of Jun 16, 2026, the average yearly pay for controls engineer plc programming in Rahway, NJ is $98,044.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,800.00 and $109,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Controls Engineer specializing in PLC programming, and why are they important?

To thrive as a Controls Engineer in PLC programming, you need a solid background in electrical engineering, automation, and industrial control systems, often supported by a relevant degree. Proficiency with PLC platforms (such as Allen-Bradley or Siemens), HMI/SCADA systems, and programming languages like ladder logic is essential, and certifications like Siemens Certified Programmer or Rockwell Automation credentials are highly valued. Strong problem-solving, attention to detail, and effective communication skills help you design, troubleshoot, and collaborate on complex automation projects. These skills ensure reliable, safe, and efficient system operation, which is critical for manufacturing productivity and minimizing downtime.

What is the difference between Controls Engineer Plc Programming vs Controls Engineer Electrical Design?

AspectControls Engineer Plc ProgrammingControls Engineer Electrical Design
Primary FocusDeveloping and implementing PLC control programsDesigning electrical systems and control panels
Skills & CertificationsPLC programming, ladder logic, automation softwareElectrical schematics, CAD, electrical codes
Work EnvironmentManufacturing plants, automation facilitiesEngineering offices, manufacturing sites
Industry UsageAutomation, process controlElectrical system design, machinery

Controls Engineer Plc Programming primarily focuses on creating and troubleshooting PLC control software, while Controls Engineer Electrical Design emphasizes designing electrical systems and schematics. Both roles require technical skills in electrical systems, but differ in their core responsibilities and work environments.

What engineers make $300,000 a year?

Controls engineers with extensive experience, advanced skills in PLC programming, automation, and systems integration can earn salaries approaching or exceeding $300,000 annually, especially in senior or specialized roles. High compensation often requires certifications, leadership responsibilities, and working in industries like manufacturing, aerospace, or energy.

What engineer makes $500,000 a year?

Controls engineers specializing in PLC programming typically do not earn $500,000 annually; such high salaries are more common in executive or specialized engineering roles with extensive experience, advanced skills, or leadership responsibilities. Compensation at this level may also involve bonuses, stock options, or consulting fees in certain industries.

What are the typical challenges faced when working as a Controls Engineer specializing in PLC programming?

Controls Engineers specializing in PLC programming often encounter challenges such as troubleshooting complex automation systems under tight deadlines, adapting to rapidly evolving technologies, and ensuring seamless integration between hardware and software components. They may also need to coordinate with multidisciplinary teams, including electricians, mechanical engineers, and production staff, to implement solutions efficiently. Staying updated on industry standards and maintaining strong documentation practices are essential for long-term project success and career growth.

What is a PLC controls engineer?

A controls engineer specializing in PLC programming designs, develops, and maintains programmable logic controller systems used to automate machinery and processes. They typically have skills in ladder logic, electrical systems, and may hold certifications such as the Certified Control Systems Technician (CCST). This role often involves troubleshooting, system integration, and working in industrial environments with tools like SCADA and HMI interfaces.

What does a Controls Engineer specializing in PLC programming do?

A Controls Engineer with expertise in PLC (Programmable Logic Controller) programming is responsible for designing, developing, and maintaining automated control systems used in manufacturing and industrial environments. They program PLCs to monitor and control machinery, ensuring equipment operates safely and efficiently. This role often involves troubleshooting system issues, integrating new automation technologies, and collaborating with other engineers to optimize production processes.

Will AI replace PLC programmer?

AI is unlikely to fully replace controls engineers specializing in PLC programming, as their expertise involves designing, troubleshooting, and maintaining complex automation systems that require human judgment and problem-solving skills. While AI can assist with code generation and diagnostics, human oversight remains essential for system integration and safety considerations. PLC programmers will continue to adapt by incorporating AI tools and focusing on advanced control strategies and system optimization.
What are popular job titles related to Controls Engineer Plc Programming jobs in Rahway, NJ? For Controls Engineer Plc Programming jobs in Rahway, NJ, the most frequently searched job titles are:
What job categories do people searching Controls Engineer Plc Programming jobs in Rahway, NJ look for? The top searched job categories for Controls Engineer Plc Programming jobs in Rahway, NJ are:
What cities near Rahway, NJ are hiring for Controls Engineer Plc Programming jobs? Cities near Rahway, NJ with the most Controls Engineer Plc Programming job openings:
Controls Engineer Plc Programming jobs near you

Controls Engineer I

BEUMER Group

Somerset, NJ • On-site

$90K - $100K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

Job description

Company Description
BEUMER Group is an international leader in intralogistics, specializing in conveying, loading, palletising, packaging, sortation, and distribution technology across a wide range of industries, including airports, e-commerce, warehousing & distribution, and bulk material handling. We offer the right solution for nearly every logistics challenge.
As a family-owned company, BEUMER combines tradition with innovation. We are proud of what our employees create each day. Integrity, Inspiration, Quality and Teamwork!
Why Join BEUMER Group?
BEUMER Group is a global leader in high-performance automated sortation systems powering the world's largest e-commerce and logistics operations. Our technologies-including tilt-tray, cross-belt, and pouch systems-enable high-speed, scalable fulfillment for industry leaders.
As a Controls Engineer I, you will not only support these systems - you will help build, test, and bring them to life.
Global exposure & hands-on experience:
  • Work on large-scale automation systems across North America and globally
  • Travel to customer sites for commissioning and system startup
  • Collaborate with cross-functional teams (mechanical, electrical, software)

Job Description
Role Purpose:
To apply professional programming knowledge and skills to project machine control programming, primarily within the high-speed sorter division relating to the sorter control system; and work closely with Mechanical Engineering, Software Developers, Electrical Engineering, Project Management and Customer Support.
Responsibilities:
  • Understand customer requirements and translate them into control system solutions and programmatic designs.
  • Design and program machine controls for all types of BEUMER sorters, palletizers, and Stretch Hood machines using BEUMER standard machine control code.
  • Design and program operator panels and HMI systems.
  • Assist in PLC programming and utilize AI copilots to generate, refine, and optimize PLC logic structures, code efficiency, readability, and documentation.
  • Prepare and test PLC hardware, I/O systems, networks, and machine control systems for projects.
  • Understand and interpret electrical design drawings, control schematics, and specifications as they relate to machine control programming.
  • Work with Electrical Engineering to define I/O networks, addressing, and system architecture.
  • Work with engineering teams in the selection, integration, and testing of peripheral equipment and with PC software developers on system interfaces.
  • Apply AI tools to analyze logs, alarms, and system behavior to accelerate troubleshooting and root cause analysis.
  • Participate in in-house machine control testing, Factory Acceptance Testing (FAT), and system validation at BEUMER facilities.
  • Participate in on-site machine control commissioning, troubleshooting, and support of field teams.
  • Support the development of standardized PLC libraries, reusable code modules, AI-assisted documentation, and engineering workflows.
  • Automate repetitive engineering tasks, including I/O validation, tag mapping, and test script generation.
  • Prepare project documentation and as-built documentation for every project.
  • Participate in the second-tier software response line and support resolution of system issues.
  • Work with subcontractors in the controls and electrical areas, specifying scope and deliverables and supervising the correct and timely delivery.
  • Collaborate with senior engineers to implement practical and safe AI applications in controls engineering.
  • Participate in special projects and continuous improvement initiatives as assigned.

Compensation range: $90,000.00 - $100,000.00 Annually
The posted salary range reflects the compensation the company reasonably expects to offer for this position. Actual compensation will not be less than the posted minimum and will be based on multiple factors.
Qualifications
Required Skills and Abilities:
  • Bachelor's degree in Electrical, Controls, Automation, or related field
  • 0-2 years experience (internships/co-ops welcome)
  • Basic understanding of:
    • PLC programming (Siemens or Allen-Bradley preferred)
    • Industrial automation systems
    • Electrical schematics and wiring diagrams
  • Strong problem-solving skills and attention to detail
  • Effective communication and teamwork

Knowledge of:
  • Experience or interest in:
    • AI tools (ChatGPT, GitHub Copilot, etc.)
    • Python, scripting, or data analysis
  • Exposure to:
    • SCADA systems (Ignition, FactoryTalk)
    • Industrial networks (Ethernet/IP, Profinet)
  • Passion for applying AI to industrial automation

Work Environment & Expectations:
  • Travel up to 40% for commissioning and project support
  • Dynamic work environment across office, test facility, and customer sites
  • Opportunity to work on cutting-edge automation systems.
  • Curiosity and willingness to learn
  • Interest in combining controls engineering with AI technologies
  • Strong ownership mindset and accountability
  • Ability to adapt in fast-paced, project-driven environments

Commitment Required: We are looking for a long-term commitment, the ability to set and meet goals and the willingness and ability to travel up to 40%.
Additional Information
BEUMER is an innovative company, where every employee is part of the "family". Because our employees are our most important asset, here are some of benefits we currently offer full-time employees.
  • Medical & Dental Premiums: We cover 100% of the premiums for you and your eligible dependents.
  • 401(k) with Generous Match: Secure your financial future with our competitive retirement plan.
  • Life Insurance / Long Term Disability: Peace of mind for you and your loved ones. Yes, we cover that too!
  • Ancillary Insurances: Including vision, accident, and critical illness insurance.
  • Generous Paid Time Off: Achieve the optimal work-life balance.
  • Company Holidays: Enjoy paid time off on designated company holidays including additional flex days for times that matter most!
  • Performance-Based Bonus: Eligibility to participate in our Target Agreement Plan for bonus potential.

Equal Opportunity Statement:
BEUMER is committed to providing equal employment opportunities to all employees and applicants for employment without regard to race, color, creed, religion, sex (including pregnancy and breastfeeding), gender, affectional or sexual orientation, gender identity or expression, transgender status, national origin, age, ancestry, disability (mental or physical), veteran status, genetic information, atypical hereditary cellular or blood trait, marital status, civil union status, domestic partner status, or any other status protected under local, state or federal laws - prohibits discrimination, harassment, and retaliation in all aspects of employment. This commitment applies to recruitment, hiring, training, promotion, compensation, benefits, discipline, termination, and all other terms and conditions of employment.
By accepting an offer of employment with BEUMER, the employee agrees to abide by all policies and practices that promote a workplace free from discrimination and harassment and acknowledges BEUMER'S commitment to diversity and inclusion.
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