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Controls Engineer Plc Programming Jobs in Alcoa, TN

PLC programming experience with a focus on Allen Bradley and Studio 5000 * Functional experience ... PLC programming, controls circuit design, machine safety standards and component selection criteria ...

Controls Engineer

Knoxville, TN · Hybrid

$79K - $103K/yr

Controls Engineer - (Hybrid) Knoxville, TN - (Remote) West Michigan DISHER is currently partnering ... Hands-on PLC programming experience (Carel, Rockwell/Allen-Bradley, Siemens, or equivalent); HMI ...

Controls Engineer

Knoxville, TN · Hybrid

$79K - $103K/yr

Controls Engineer - (Hybrid) Knoxville, TN - (Remote) West Michigan DISHER is currently partnering ... Hands-on PLC programming experience (Carel, Rockwell/Allen-Bradley, Siemens, or equivalent); HMI ...

Extensive skills in PLC programming. * Experience with Robot (RC8) and Human Machine Interface (HMI). * Proficiency in AutoCAD Electrical and electrical controls. * Analytical, problem-solving, and ...

Extensive skills in PLC programming. * Experience with Robot (RC8) and Human Machine Interface (HMI). * Proficiency in AutoCAD Electrical and electrical controls. * Analytical, problem-solving, and ...

PLC programming experience with a focus on Allen Bradley and Studio 5000 * Functional experience ... PLC programming, controls circuit design, machine safety standards and component selection criteria ...

I&C Engineer

Oak Ridge, TN · On-site

$72K - $93K/yr

... PLC, DCS, HMI, network switches, and control systems; lead programming and commissioning for Allen-Bradley platforms (ControlLogix/CompactLogix, Studio 5000, FactoryTalk). * Implement robust controls ...

I&C Engineer

Oak Ridge, TN

$72K - $93K/yr

... PLC, DCS, HMI, network switches, and control systems; lead programming and commissioning for Allen-Bradley platforms (ControlLogix/CompactLogix, Studio 5000, FactoryTalk). Implement robust controls ...

I&C Engineer

Oak Ridge, TN · On-site

$72K - $93K/yr

We're seeking a I&C Engineer to lead major process controls engineering projects spanning digital control systems (PLC/DCS/HMI), complex test stands, and chemical processes. You will take problems ...

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Controls Engineer Plc Programming information

See Alcoa, TN salary details

$47.9K

$84.2K

$114.2K

How much do controls engineer plc programming jobs pay per year?

As of Jul 26, 2026, the average yearly pay for controls engineer plc programming in Alcoa, TN is $84,158.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,800.00 and $94,100.00 per year, depending on experience, location, and employer.

Are PLC programmers in high demand?

PLC programmers are in high demand due to the ongoing need for automation in manufacturing, energy, and industrial sectors. Skilled controls engineers with knowledge of ladder logic, programming languages, and PLC hardware are sought after, especially as industries modernize and upgrade existing systems.

What are the key skills and qualifications needed to thrive as a Controls Engineer specializing in PLC programming, and why are they important?

To thrive as a Controls Engineer in PLC programming, you need a solid background in electrical engineering, automation, and industrial control systems, often supported by a relevant degree. Proficiency with PLC platforms (such as Allen-Bradley or Siemens), HMI/SCADA systems, and programming languages like ladder logic is essential, and certifications like Siemens Certified Programmer or Rockwell Automation credentials are highly valued. Strong problem-solving, attention to detail, and effective communication skills help you design, troubleshoot, and collaborate on complex automation projects. These skills ensure reliable, safe, and efficient system operation, which is critical for manufacturing productivity and minimizing downtime.

How much do control engineers get paid?

Control engineers, including PLC programmers, typically earn between $70,000 and $110,000 annually, depending on experience, location, and industry. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries. Compensation often includes benefits such as health insurance and retirement plans.

What is the difference between Controls Engineer Plc Programming vs Controls Engineer Electrical Design?

AspectControls Engineer Plc ProgrammingControls Engineer Electrical Design
Primary FocusDeveloping and implementing PLC control programsDesigning electrical systems and control panels
Skills & CertificationsPLC programming, ladder logic, automation softwareElectrical schematics, CAD, electrical codes
Work EnvironmentManufacturing plants, automation facilitiesEngineering offices, manufacturing sites
Industry UsageAutomation, process controlElectrical system design, machinery

Controls Engineer Plc Programming primarily focuses on creating and troubleshooting PLC control software, while Controls Engineer Electrical Design emphasizes designing electrical systems and schematics. Both roles require technical skills in electrical systems, but differ in their core responsibilities and work environments.

What are the typical challenges faced when working as a Controls Engineer specializing in PLC programming?

Controls Engineers specializing in PLC programming often encounter challenges such as troubleshooting complex automation systems under tight deadlines, adapting to rapidly evolving technologies, and ensuring seamless integration between hardware and software components. They may also need to coordinate with multidisciplinary teams, including electricians, mechanical engineers, and production staff, to implement solutions efficiently. Staying updated on industry standards and maintaining strong documentation practices are essential for long-term project success and career growth.

What is a PLC controls engineer?

A controls engineer specializing in PLC programming designs, develops, and maintains programmable logic controller systems used to automate machinery and processes. They typically have skills in ladder logic, electrical systems, and may hold certifications such as the Certified Control Systems Technician (CCST). This role often involves troubleshooting, system integration, and working in industrial environments with automation tools.

What does a Controls Engineer specializing in PLC programming do?

A Controls Engineer with expertise in PLC (Programmable Logic Controller) programming is responsible for designing, developing, and maintaining automated control systems used in manufacturing and industrial environments. They program PLCs to monitor and control machinery, ensuring equipment operates safely and efficiently. This role often involves troubleshooting system issues, integrating new automation technologies, and collaborating with other engineers to optimize production processes.

What is the highest salary for a PLC engineer?

The highest salaries for controls engineers specializing in PLC programming can exceed $100,000 annually, especially for those with extensive experience, advanced certifications, or working in high-demand industries such as manufacturing or automation. Senior PLC engineers with specialized skills in programming, troubleshooting, and system integration tend to earn the top salaries in this field.
What are popular job titles related to Controls Engineer Plc Programming jobs in Alcoa, TN? For Controls Engineer Plc Programming jobs in Alcoa, TN, the most frequently searched job titles are:
What job categories do people searching Controls Engineer Plc Programming jobs in Alcoa, TN look for? The top searched job categories for Controls Engineer Plc Programming jobs in Alcoa, TN are:
What cities near Alcoa, TN are hiring for Controls Engineer Plc Programming jobs? Cities near Alcoa, TN with the most Controls Engineer Plc Programming job openings:
Electrical Controls Engineer 3

Electrical Controls Engineer 3

Denso

Maryville, TN

$96K - $120K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 18 days ago


DENSO rating

7.5

Company rating: 7.5 out of 10

Based on 129 frontline employees who took The Breakroom Quiz

15th of 44 rated automakers


Job description

JOB SUMMARY:
Under limited supervision, designs, documents, fabricates, implements and troubleshoots controls for semi-automatic and automatic manufacturing equipment, with end goals of improving production safety, quality, capacity and/or lower costs.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

  • Designs safety and operational controls for new and existing equipment and troubleshoots any issues with these controls, referring complex issues to more experienced engineers when needed. 
  • Specifies components for use in equipment for controls systems. Documents control systems in drawings, schematics and spec sheets. 
  • Programs PLC controllers and documents PLC programs using ladder logic diagrams. 
  • Collaborates with Automation Engineering and Maintenance to verify that the design of all production equipment meets all regulatory and DENSO standards.
  • After consulting with Automation Engineering and Maintenance, creates equipment specifications based upon requirements for GUI/communication interfaces and networking requirements. 
  • Collaborates with production planning to schedule electrical work and equipment modifications and/or installation. 
  • Develops clear and concise operator instruction manuals. 
  • May train or mentor less experienced engineers. 
  • Performs other duties as assigned.

QUALIFICATIONS:

  • Bachelor's degree in electrical engineering, computer engineering, computer science, or other related engineering field 
  • 5+ years as a Machine builder, Controls Engineer or related 
  • PLC programming experience with a focus on Allen Bradley and Studio 5000
  • Functional experience programming VFD's and Servo controllers.
  • Proficiency in creating detailed electrical and fluid schematics
  • Experience working in a manufacturing environment 
  • Strong background of system design, implementation, testing and maintenance
  • Experience with Functional Safety standards

SKILLS AND ABILITIES:

  • PLC programming, controls circuit design, machine safety standards and component selection criteria knowledge and experience required 
  • Analytical skills with an ability to independently evaluate and develop innovative solutions to complex situations 
  • Written and verbal communication skills and presentation skills. Ability to communicate with internal and external customers on issues of moderate to considerable importance, up to and including senior management. 
  • Demonstrates a high level of accuracy, even under pressure 
  • Ability to work within tight timeframes and meet strict deadlines 
  • Project management skills, including identifying and scheduling process steps, determining resources and staff required to successfully complete assigned projects or project steps and reporting on project  
  • Demonstrates a high commitment to quality 
  • Proficiency in Microsoft Office products such as Word, Excel and PowerPoint  
  • Ability to apply process improvement planning and checking to own work output and to assist others with identifying gaps in work results 

Benefits Summary:
    Medical, Dental, Vision, Prescription Drug Plans
     401K with 4% Company Match 
     Vacation/PTO and 13 Paid Holidays
     Bonus Program 
     FSA/HSA and Dependent Care Programs
     Company provided Life, Disability, ADD, and Business Travel Insurance
     Various No Cost Wellness & Chronic Condition Management Programs
     Various Optional Insurance Programs such as Legal, Identity Theft, Critical Illness, etc. 
     Tuition Reimbursement 
     Career Development and Ongoing Training 
     Employee Assistance Program 
     Employee Spotlight and Recognition Program
     Volunteer opportunities 
     Onsite Fitness Center (vary by location)
     Cafeteria and food markets (vary by location)
     Onsite Health Clinic and Pharmacy (vary by location) 
Candidates residing 50+ miles from the work location are eligible for relocation assistance. 
Annual Salary: $96,000 - $120,000
 


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