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Controls Engineer Plc Programming Jobs in Washington

TAI

Automation and Controls Engineer

Harmans, MD · On-site

$100K - $125K/yr

This Automation & Controls Engineer plays a hands-on role supporting and enhancing the automated ... Experience with PLC programming and automation support in GMP environments preferred * Familiarity ...

Complete Logistical Services

Controls Engineer

Hanover, MD · On-site

$58.25 - $86.50/hr

Controls Engineer at Complete Logistical Services Complete Logistical Services is excited to announce a job opening for a dedicated and skilled Controls Engineer. This full-time position offers the ...

Generac

Senior Controls Engineer

Washington, DC · On-site +1

$115K - $155K/yr

... with programming Industrial controls, PLC's, HMI's and Industrial communication protocols * Formalized training and/or education in Industrial Automation, Engineering, Computer Science or MIS ...

TAI

Senior Plant Controls Engineer

Arlington, VA · On-site

$120K - $175K/yr

Programing changes to the PLC and HMI system. * Troubleshooting controls related issues. * Management of TAI's field office. Which includes * Coordinating the schedule of PM and other work with the ...

TAI

Senior Plant Controls Engineer

Arlington, VA · On-site

$120K - $175K/yr

Programing changes to the PLC and HMI system. * Troubleshooting controls related issues. * Management of TAI's field office. Which includes * Coordinating the schedule of PM and other work with the ...

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Controls Engineer Plc Programming information

Are PLC programmers in high demand?

PLC programmers are in high demand due to the ongoing need for automation in manufacturing, energy, and industrial sectors. Skilled controls engineers with knowledge of ladder logic, programming languages, and PLC hardware are sought after, especially as industries modernize and upgrade existing systems.

What are the key skills and qualifications needed to thrive as a Controls Engineer specializing in PLC programming, and why are they important?

To thrive as a Controls Engineer in PLC programming, you need a solid background in electrical engineering, automation, and industrial control systems, often supported by a relevant degree. Proficiency with PLC platforms (such as Allen-Bradley or Siemens), HMI/SCADA systems, and programming languages like ladder logic is essential, and certifications like Siemens Certified Programmer or Rockwell Automation credentials are highly valued. Strong problem-solving, attention to detail, and effective communication skills help you design, troubleshoot, and collaborate on complex automation projects. These skills ensure reliable, safe, and efficient system operation, which is critical for manufacturing productivity and minimizing downtime.

How much do control engineers get paid?

Control engineers, including PLC programmers, typically earn between $70,000 and $110,000 annually, depending on experience, location, and industry. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries. Compensation often includes benefits such as health insurance and retirement plans.

What is the difference between Controls Engineer Plc Programming vs Controls Engineer Electrical Design?

AspectControls Engineer Plc ProgrammingControls Engineer Electrical Design
Primary FocusDeveloping and implementing PLC control programsDesigning electrical systems and control panels
Skills & CertificationsPLC programming, ladder logic, automation softwareElectrical schematics, CAD, electrical codes
Work EnvironmentManufacturing plants, automation facilitiesEngineering offices, manufacturing sites
Industry UsageAutomation, process controlElectrical system design, machinery

Controls Engineer Plc Programming primarily focuses on creating and troubleshooting PLC control software, while Controls Engineer Electrical Design emphasizes designing electrical systems and schematics. Both roles require technical skills in electrical systems, but differ in their core responsibilities and work environments.

What are the typical challenges faced when working as a Controls Engineer specializing in PLC programming?

Controls Engineers specializing in PLC programming often encounter challenges such as troubleshooting complex automation systems under tight deadlines, adapting to rapidly evolving technologies, and ensuring seamless integration between hardware and software components. They may also need to coordinate with multidisciplinary teams, including electricians, mechanical engineers, and production staff, to implement solutions efficiently. Staying updated on industry standards and maintaining strong documentation practices are essential for long-term project success and career growth.

What is a PLC controls engineer?

A controls engineer specializing in PLC programming designs, develops, and maintains programmable logic controller systems used to automate machinery and processes. They typically have skills in ladder logic, electrical systems, and may hold certifications such as the Certified Control Systems Technician (CCST). This role often involves troubleshooting, system integration, and working in industrial environments with automation tools.

What does a Controls Engineer specializing in PLC programming do?

A Controls Engineer with expertise in PLC (Programmable Logic Controller) programming is responsible for designing, developing, and maintaining automated control systems used in manufacturing and industrial environments. They program PLCs to monitor and control machinery, ensuring equipment operates safely and efficiently. This role often involves troubleshooting system issues, integrating new automation technologies, and collaborating with other engineers to optimize production processes.

What is the highest salary for a PLC engineer?

The highest salaries for controls engineers specializing in PLC programming can exceed $100,000 annually, especially for those with extensive experience, advanced certifications, or working in high-demand industries such as manufacturing or automation. Senior PLC engineers with specialized skills in programming, troubleshooting, and system integration tend to earn the top salaries in this field.
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What job categories do people searching Controls Engineer Plc Programming jobs in Washington look for? The top searched job categories for Controls Engineer Plc Programming jobs in Washington are:
Controls Engineer Plc Programming jobs near you
Automation and Controls Engineer

Automation and Controls Engineer

TAI

Harmans, MD • On-site

$100K - $125K/yr

Other

Medical, Dental, Vision, Life, PTO

Re-posted 9 days ago

Job description

About the Role:
This Automation & Controls Engineer plays a hands-on role supporting and enhancing the automated manufacturing systems that power advanced biopharmaceutical production. Working within GMP manufacturing and laboratory environments, the position focuses on troubleshooting, maintaining, and improving PLC-driven process equipment, data historians, alarms, and OEM automation platforms. You'll partner closely with senior engineers, manufacturing, and QA teams to keep critical systems compliant, reliable, and performance-driven while supporting new facility builds and equipment commissioning. The role is deeply embedded on the plant floor, directly impacting manufacturing efficiency, product quality, and operational continuity.
About TAI:
TAI brings together engineering, construction, systems integration, on-site services, and technical services - combining proven execution with trusted expertise to support clients across the entire project lifecycle. Team members at TAI are capable, well-rounded, flexible, and optimistic. We have found that the best employees are the ones who recognize the importance of what they do and the ones who let that guide them in the actions they take. More than any skill, we seek people who make decisions that support the common good. We work for our clients, and we work for one another.
Here's a glimpse into your day to day:
  • Establish appropriate controls and administer automated and computerized systems
  • Support large-scale capital projects involving development and implementation of automation systems in new manufacturing areas, followed by ongoing support
  • Ensure compliance with GMP, safety, and environmental regulations; review automation documentation, maintenance activities, and SOPs
  • Develop and implement corrective actions for atypical automation issues
  • Support efficient operation of automated processing and IT systems; assist with installation and commissioning of new equipment
  • Ensure compliance with FDA regulations and GAMP guidelines, including change control and deviation investigations
  • Participate in audits and training programs related to automated systems
  • Provide on-floor support for manufacturing, process development, and laboratory activities
  • Maintain technical documentation (manuals, drawings, software, etc.)
  • Provide technical support for business applications within the manufacturing environment
  • Support plant operations during off-hours as needed, per established schedules
  • Perform additional duties as assigned

You'll be a perfect fit if you have:
  • Associate's degree in Engineering, Information Technology, Science, or a related field required; Bachelor's degree preferred
  • Minimum of 3 years of experience in an automation role supporting process, laboratory, or facility equipment
  • Working knowledge of bioprocess equipment (e.g., single-use bioreactors, chromatography, filtration) required
  • Experience with PLC programming and automation support in GMP environments preferred
  • Familiarity with data historian and SCADA/reporting platforms preferred

Compensation and Benefits:
  • Pay: $100,000-125,000 annually (depending on experience)
  • Eligible for overtimepay
  • Annual Profit Sharing Bonus (variable)
  • PTO and Paid Holidays
  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee - family) are also available!
  • 401(k)with employer match

Other Offerings:
  • The opportunity to make a real impact on a variety of industry-leading projects.
  • The ability to balance your work and family activities.
  • Flexible work schedule
  • Work in a dynamic and collaborative environment that values creativity and innovation.
  • A chance to learn and grow alongside some of the brightest minds in engineering.
  • Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

Discover what makes TAI a top-20 manufacturing partner, according to Engineering News-Record (ENR), and one of the top-50 fastest-growing private companies in the Baltimore Business Journal. Learn more about us at www.tai.inc/.

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