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Continuous Casting Jobs (NOW HIRING)

Howmet Aerospace

IGT EQ Casting Tech

Hampton, VA

$23.41/hr

This opening is with Howmet Aerospace - a world leader in investment casting of superalloys ... Applicants must have at least 2 years of continuous related manufacturing experience or training.

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Aspen Aerogels

Casting Operator

East Providence, RI · On-site

Maintains oversight of all casting table operations prioritizing safety, quality and continuous production through direct observation. * Complete tasks as prescribed by the Master Task List/Clean ...

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Continuous Casting information

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How much do continuous casting jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for continuous casting in the United States is $18.94, according to ZipRecruiter salary data. Most workers in this role earn between $15.38 and $17.79 per hour, depending on experience, location, and employer.

What is continuous casting?

Continuous casting is a process used primarily in the steel industry to solidify molten metal into a semi-finished billet, bloom, or slab for subsequent rolling in finishing mills. The process involves pouring liquid metal into a mold, where it gradually cools and solidifies as it is continuously withdrawn from the other end. This method increases efficiency and quality compared to traditional ingot casting, reducing waste and energy consumption. Continuous casting is widely used because it produces consistent, high-quality metal products with fewer defects.

What are the key skills and qualifications needed to thrive as a continuous casting operator?

To excel as a Continuous Casting Operator, you need a solid understanding of metallurgical processes, equipment operation, and safety protocols, often supported by a technical diploma or relevant manufacturing experience. Familiarity with process control systems, automation technology, and quality monitoring tools is typically required. Attention to detail, strong problem-solving abilities, and teamwork are crucial soft skills for this role. Mastery of these skills ensures efficient production, high product quality, and a safe working environment in steel or metal manufacturing plants.

What are some common challenges faced by operators in a continuous casting role and how are they typically addressed?

Operators in Continuous Casting often encounter challenges such as maintaining consistent quality of cast products, managing equipment wear, and responding quickly to process deviations. These challenges are typically addressed through rigorous process monitoring, regular maintenance schedules, and close collaboration with quality control and engineering teams. Additionally, operators are trained to troubleshoot issues promptly and follow strict safety protocols to ensure smooth and safe operations.

What is the difference between Continuous Casting vs Steel Mill Operator?

AspectContinuous CastingSteel Mill Operator
Primary RoleAutomates the solidification of molten metal into semi-finished shapesOperates machinery to produce and process steel in a mill setting
Work EnvironmentIndustrial, high-temperature, specialized casting facilitiesSteel mills, manufacturing plants, industrial settings
CredentialsTechnical training, certifications in metallurgy or manufacturingTechnical training, certifications in steel production or machinery operation

Continuous Casting involves automated processes to solidify molten metal into shapes, while Steel Mill Operators manage machinery to produce steel products. Both roles require technical skills and work in industrial environments, but they focus on different stages of steel manufacturing.

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What states have the most Continuous Casting jobs?

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What job categories do people searching Continuous Casting jobs look for?

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Continuous Casting jobs near you
Infographic showing various Continuous Casting job openings in the United States as of August 2026, with employment types broken down into 82% Full Time, 7% Part Time, 7% Contract, and 4% Nights. Highlights an 100% In-person job distribution, with an average salary of $39,391 per year, or $18.9 per hour.

Senior Mechanical Engineer

Colchester, VT • On-site

HAZELETT STRIP-CASTING CORPORATION
See more jobs at HAZELETT STRIP-CASTING CORPORATIONexternal

$96K - $130K/yr

Full-time

Medical, Dental, Life, Retirement, PTO

Re-posted 27 days ago

Job description

Description:

POSITION OVERVIEW: 

At Hazelett, you’ll design and develop the mechanical systems which power our world-class industrial machinery. This role blends creative design with hands-on engineering, offering opportunities to work on both continuous metal casting equipment and custom machinery that supports our internal manufacturing operations.


The work is broad, technically challenging, and draws on a wide range of engineering disciplines. Projects typically involve both static and dynamic assemblies and must integrate hydraulic, water, electronic, and automation systems to achieve the required machine functions. Engineering analysis, including structural, thermal, and fluid dynamics modeling, is a regular part of the design process.


In this role, you'll collaborate closely with cross-functional teams of electrical, automation, and process engineers to develop innovative and reliable solutions. You'll also contribute throughout the project lifecycle, applying mechanical design expertise, problem-solving skills, and sound engineering judgment to complex technical challenges.


The ideal candidate has a strong background in mechanical design, experience managing large engineering projects, and a passion for product development. We welcome candidates from mechanical engineering and related disciplines, and your title and compensation will reflect your technical expertise and level of design responsibility.


WHAT YOU WILL DO: 

  • Lead the mechanical design of complex machinery, working closely with the electrical, automation, and process teams to ensure integration and optimal functionality.
  • Foster a creative environment for product conception and development, contributing ideas and solutions to improve the design and performance of casting equipment.
  • Diagnose and resolve product issues during prototyping, production, and field operations to ensure product quality and reliability.
  • Develop and oversee the testing of design concepts to validate the functionality and performance of new systems and machinery.
  • Use both 2D and 3D CAD systems (SolidWorks) to generate design concepts, layouts, assembly drawings, and other necessary technical documentation, including Bills of Material (BOM), Project Outlines, and Engineering Change Orders (ECOs).
  • Interact with suppliers to specify and select components, ensuring that all materials and parts meet project requirements and specifications.
  • Occasionally travel domestically and internationally for projects, including to commission and service casting equipment at customer sites, providing technical support and resolving operational challenges.
  • Perform any other duties as assigned to support project success and team needs.
Requirements:

WHAT YOU WILL NEED:

  • Bachelor’s degree in mechanical engineering or a related field. 5 to 15 years of experience in Mechanical Design Engineering, with a proven ability to lead large and complex projects. 
  • In-depth knowledge of geometric tolerancing, machine design conventions, materials, rotating equipment, hydraulic systems, structures, and load/stress analysis.
  • Strong proficiency in SolidWorks (preferred) or other 2D/3D CAD systems for designing and modeling complex machinery.
  • Ability to troubleshoot and address design challenges in various stages of product development and deployment.
  • Excellent communication and documentation skills to prepare detailed reports, technical drawings, and collaborate effectively with cross-functional teams and suppliers.
  • Willingness to travel domestically and internationally for project work, including on-site commissioning and servicing of equipment.

WHAT WE OFFER YOU

  • Hazelett offers 24 plans through its medical coverage and for most of the plans, Hazelett pays 100% of the premiums.
  • Hazelett pays 100% of Dental Premiums for one of the best plans in the state.
  • Life, AD&D, Short-Term Disability Insurance.
  • Matching 401k after 90 days. Fully vested since you start contributing!
  • 8 Company Holidays.
  • 4 weeks of paid time off.
  • On-site Athletic Trainer.
  • Free uniforms with cleaning.
  • Free use of our company beach on Malletts Bay and boat mooring at a discounted price.

WHY YOU WANT THIS OPPORTUNITY 

At Hazelett you will have the opportunity to work for a company that is recognized worldwide for our leading metals processing technology. Our continuous casting process is renowned for its high productivity and energy efficiency. We pride ourselves on our robust machine design and in-house manufacturing and assembly capabilities. The materials produced by our machines are used in many applications such as aluminum automotive body components, aluminum foil, lead-acid automotive batteries, and copper wire and cables.


The base pay range for this full-time position is $96,000 – $130,000. Your base pay will depend on your skills, qualifications, experience, and location. In addition, our ranges are determined by role, level, and location.


Hazelett is passionately committed to a diverse, equitable, and inclusive work culture. Join us in building a community where differences are our strength, and where everyone has an equal chance to thrive.

Apply