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Cold Spray Engineer Jobs (NOW HIRING)

ES3

Chemical Engineer

Warner Robins, GA · On-site

... spray (HVOF and cold spray), Pulse Waterstrip, laser, surface preparation and other related processes. * Ability to demonstrate the ability to apply aircraft engineering principles and related ...

The Pennsylvania State University

$16.50 - $21.50/hr

... processing, cold spray manufacturing, robotics, testing, modeling and simulation, and ... Materials Science and Engineering (MATSE) * Mechanical Engineering * Engineering Science

empire

Thermal Spray Technician

Mesa, AZ · On-site

$17 - $21.75/hr

Set up programming on machines. * Measure and inspect products accurately. * Own and maintain ... The employee is occasionally exposed to wet and/or humid conditions, extreme cold, and extreme heat.

empire

Thermal Spray Technician

Mesa, AZ

$17 - $21.75/hr

Set up programming on machines. * Measure and inspect products accurately. * Own and maintain ... The employee is occasionally exposed to wet and/or humid conditions, extreme cold, and extreme heat.

Booz Allen Hamilton, Inc.

Materials Engineer

Warren, MI · On-site

$69K - $158K/yr

Materials Engineer The Opportunity: Research, develop, characterize, and certify materials ... Experience with cold spray technology or automated material processing * Experience leveraging AI ...

The Pennsylvania State University

$16.50 - $21.50/hr

You will assist with various activities on a broad range of programs involving cold spray ... Students studying Materials Science and Engineering, Mechanical Engineering, Engineering Science ...

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Cold Spray Engineer information

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How much do cold spray engineer jobs pay per hour?

As of Aug 18, 2026, the average hourly pay for cold spray engineer in the United States is $55.99, according to ZipRecruiter salary data. Most workers in this role earn between $40.14 and $74.52 per hour, depending on experience, location, and employer.

What is a cold spray engineer?

A Cold Spray Engineer is a specialist who works with the cold spray process, an advanced surface coating technology where metallic powders are accelerated at high speeds and deposited onto surfaces without melting. This technique is used to repair, protect, or build up parts in industries like aerospace, automotive, and energy. Cold Spray Engineers design, optimize, and troubleshoot these processes to ensure coatings meet performance requirements. They often work with materials science, mechanical engineering, and process development teams to improve efficiency and quality.

What are the key skills and qualifications needed to thrive as a cold spray engineer?

To thrive as a Cold Spray Engineer, you need a solid background in materials science or mechanical engineering, often with a relevant degree and experience in surface engineering or additive manufacturing. Familiarity with cold spray equipment, thermal spray systems, and analysis tools such as SEM and XRD is typically required, and certifications in welding or coatings technology can be advantageous. Strong problem-solving, attention to detail, and effective teamwork are crucial soft skills in this field. These competencies ensure the development and application of high-quality coatings, contributing to innovation, safety, and reliability in industrial processes.

What are some common challenges faced by cold spray engineers in their daily work?

Cold Spray Engineers often encounter challenges such as optimizing process parameters to achieve desired coating quality and adhesion. They may also need to troubleshoot equipment issues and adapt to the unique properties of different substrate and powder materials. Collaboration with R&D, production, and quality teams is frequent, as engineers work to meet both performance and regulatory standards while ensuring process efficiency. Staying updated on technological advancements and maintaining safety protocols are also important aspects of the role.

What is the difference between Cold Spray Engineer vs Thermal Spray Technician?

AspectCold Spray EngineerThermal Spray Technician
CredentialsBachelor's in engineering or related field, certifications in cold spray technologyTechnical diploma or certification in thermal spray processes
Work EnvironmentIndustrial labs, manufacturing plants, aerospace, and automotive industriesManufacturing facilities, repair shops, and surface coating environments
Industry UsageResearch and development, advanced manufacturing, aerospaceSurface coating, corrosion protection, repair applications

The Cold Spray Engineer focuses on designing and optimizing cold spray processes for advanced material deposition, often requiring engineering degrees and specialized certifications. The Thermal Spray Technician typically performs surface coating tasks using thermal spray equipment, with technical training. Both roles operate in industrial environments but differ in their technical scope and application focus.

What cities are hiring for Cold Spray Engineer jobs?

Cities with the most Cold Spray Engineer job openings:

What states have the most Cold Spray Engineer jobs?

States with the most job openings for Cold Spray Engineer jobs include:

What job categories do people searching Cold Spray Engineer jobs look for?

The top searched job categories for Cold Spray Engineer jobs are:

Cold Spray Engineer jobs near you
Infographic showing various Cold Spray Engineer job openings in the United States as of August 2026, with employment types broken down into 91% Full Time, 8% Part Time, and 1% Contract. Highlights an 50% Physical, and 50% Remote job distribution, with an average salary of $116,463 per year, or $56 per hour.

Chemical Engineer

ES3

Warner Robins, GA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 22 hours ago

Job description

Corporate Overview:

ES3 has a strong corporate culture of camaraderie, excellence, and effectiveness that truly stands out in today’s aerospace industry. Each of ES3’s locations work hard to maintain a secure, healthy, family-friendly, positive, and cooperative work environment. You can take pride in your work, be inspired and stay engaged in your field of expertise. Once you join ES3, you’ll want to make it your forever employer.

Our professional staff are the talent that makes ES3 successful. You will be one within the highly valued rank of professional staff. You will have access to:

  • State-of-the art equipment
  • Modern work facilities

General Summary:

This individual will be responsible for performing engineering projects for one or more of the following: Aircraft Systems, Aircraft Structures, Engine and Propeller, Landing Gear, Aircraft MRO Activities, and Material & Processing R&D (including but not limited to brush plating/anodizing, electroplating, primer/topcoats, thermal spray (HVOF and cold spray), Pulse Waterstrip, laser, surface preparation and other related processes.

  • Ability to demonstrate the ability to apply aircraft engineering principles and related disciplines to problem solving applications in a team-oriented work environment
  • Capable of quickly developing a working knowledge of design allowable and structural modeling as it relates to Aircraft Structures, Landing Gear Systems, Engine and propeller systems
  • Performing review of detailed manufacturing plans, drawings and qualification test plans; conduct metallurgical, mechanical, corrosion and chemical testing, chemical and environmental analysis for M&P development.
  • Desire and ability to work in a team environment and have excellent communication skills. The individual must be able to interact with engineers, subcontractors, team members, and customers in a collaborative manner

Essential Duties and Responsibilities:

  • Design, Qualification, Chemical and Mechanical Lab Testing (Fatigue, Adhesion, Micro Sectioning, Hardness, Porosity, Titration, Corrosion, Fluid Compatibility, etc.)
  • Design Engineering (FEA, Fatigue)
  • Engineering Drawings and Solid Modeling (SolidWorks)
  • Technical Data Publication and Review
  • Perform other duties as requested

Education and Experience Required:

  • Bachelor’s Degree (Chemical Engineering) from an ABET accredited university or college. Master’s Degree is a plus.
  • Minimum 1 to 2 years of professional experience
  • Aerospace Industry experience a plus
  • Computer Aided Drafting / Solid Modeling
  • Technical Writing
  • Finite Element Analysis (FEA)
  • Metallurgical, Mechanical, Chemical and Corrosion Testing a plus
  • Material, Chemical and Environmental Analysis a plus
  • CNC Programming and machining experience is a plus
  • Robot Programming a plus
  • Electrical Experience a plus

Key Competencies:

  • Excellent communication skills
  • An aptitude to learn new technology
  • Positive, pleasant and professional attitude with all levels of staff, customers and government representatives
  • Takes initiative and is pro-active, flexible and open to changing priorities
  • Strong work ethic, high integrity and high motivation for excellence
  • Dependability and reliability

Other Requirements:

  • Candidate must be a U.S. Citizen.
  • As a condition of employment, candidates will be required to participate in a background investigation and be able to obtain a U.S. Government Security Clearance.
  • Ability to travel if required.

Compensation and Benefits:

ES3 can offer an environment that is both enriching and rewarding. Our total compensation is inclusive of the exceptional benefits program ES3 offers to all benefit eligible staff members. These include:

  • Medical Insurance
  • Dental Insurance
  • Vision Insurance
  • Life Insurance
  • Disability Insurance
  • Flexible Spending Account and Health Reimbursement Account
  • Health Savings Account
  • Competitive Paid-Time-Off accrual
  • Holiday Pay
  • A generous matching 401(k) plan with up to 6% match and up to 2% profit sharing.

ES3 takes great care to ensure we maintain just corporate policies, effective personnel management, and aggressive compensation packages. As a result, ES3 has a proven track record of successful recruitment and stellar retention of professional staff.

Our Georgia facility has more than 35 engineers, scientists and technicians co-located with our 60,000 square foot R&D, laboratory, prototyping, testing, and production facility. Warner Robins, Georgia known as one of the best places to live in Georgia with beautiful parks, suburban communities, and a large Aviation community.

ES3 has a purposeful business mission—to improve the performance, maintenance, and supply of mission-critical and safety-of-flight aerospace systems while reducing the hazardous exposures of aviation maintenance crews and reducing the environmental impact of aerospace operations and production processes. At ES3 you can feel good that your daily work activities support the broader objectives of improving aviation performance / safety, reducing the environmental impact of aviation, and improving the safety and work conditions for aviation workers.