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Chemical Process Operator Jobs in Washington (NOW HIRING)

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · Remote

$110K - $155K/yr

... PHAs); operating procedures; training records; mechanical integrity programmatic records ... gas processing plants, and chemical storage warehouses * Manage and train junior and mid-level ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site

$110K - $155K/yr

... PHAs); operating procedures; training records; mechanical integrity programmatic records ... gas processing plants, and chemical storage warehouses * Manage and train junior and mid-level ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

... PHAs); operating procedures; training records; mechanical integrity programmatic records ... gas processing plants, and chemical storage warehouses * Manage and train junior and mid-level ...

Koniag, Inc.

Plant Operator Supervisor

Washington, DC · On-site

$40 - $41/hr

The Plant Operator Supervisor will be responsible for the daily operations of a sophisticated ... chemical process plant. * Will be required to lift & carry 50lb. bags of chemicals up ladders ...

kgs

Plant Operator Supervisor

Washington, DC

The Plant Operator Supervisor will be responsible for the daily operations of a sophisticated ... chemical process plant. * Will be required to lift & carry 50lb. bags of chemicals up ladders ...

kgs

Plant Operator Supervisor

Washington, DC · On-site

The Plant Operator Supervisor will be responsible for the daily operations of a sophisticated ... chemical process plant. * Will be required to lift & carry 50lb. bags of chemicals up ladders ...

kgs

Plant Operator Supervisor

Washington, DC · On-site

The Plant Operator Supervisor will be responsible for the daily operations of a sophisticated ... chemical process plant. * Will be required to lift & carry 50lb. bags of chemicals up ladders ...

kgs

Plant Operator Supervisor

Washington, DC

The Plant Operator Supervisor will be responsible for the daily operations of a sophisticated ... chemical process plant. * Will be required to lift & carry 50lb. bags of chemicals up ladders ...

ARA

Senior Chemical Engineer

Indian Head, MD · On-site

$135K - $150K/yr

... process narratives, equipment bills of material, and Standard Operating Procedures (SOPs ... Senior Chemical Engineer Minimum Qualifications * Bachelor's degree in chemical engineering or ...

Sysco Corporation

Machine Operator

Laurel, MD · On-site

$10 - $48/hr

... and chemical processing (altering the chemical properties of materials through chemical reactions and changing temperature, pressure, etc.) • Setting up and operating machine tools to convert ...

Booz Allen Hamilton

Chemical Engineer

Indian Head, MD

$77K - $176K/yr

You will draft and update technical manuals, standard operating procedures (SOPs), maintenance ... Identity Statement As part of the hiring process, we will ask you to complete an identity ...

Venturegloballng

Engineer, Production

Arlington, VA · On-site

$110K - $139K/yr

Translate operating data into actionable insights that improve plant reliability, availability, and ... Advanced degree (Master's or PhD) in Chemical, Process or Mechanical Engineering discipline is ...

New

GFT.

Water Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

... chemical systems, and process wastewater and residuals handling. * Process Optimization: Conduct site visits and investigations; analyze water quality, facility design, and operating data to assess ...

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Chemical Process Operator information

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$40

How much do chemical process operator jobs pay per hour?

As of Aug 9, 2026, the average hourly pay for chemical process operator in Washington is $25.43, according to ZipRecruiter salary data. Most workers in this role earn between $21.78 and $26.15 per hour, depending on experience, location, and employer.

How hard is it to be a chemical process operator?

Being a chemical process operator requires technical skills, attention to detail, and the ability to follow safety protocols. The job often involves working in industrial environments with complex equipment, and some positions may require certifications or training. While it can be physically demanding and involve shift work, it is generally accessible with proper training and education.

Are chemical process operators in demand?

Chemical process operators are in steady demand due to the ongoing need for skilled workers in manufacturing and chemical plants. Employment opportunities often require knowledge of safety protocols, process control, and certifications such as OSHA training, with job growth driven by the chemical and energy industries.

What are some common challenges chemical process operators face during shift work, and how can they manage them?

Chemical Process Operators often work in rotating shifts, which can disrupt sleep patterns and affect work-life balance. Managing fatigue, maintaining focus during long hours, and adapting to changing schedules are common challenges. To address these, operators are encouraged to establish consistent sleep routines, prioritize effective handover communication between shifts, and participate in workplace wellness programs when available. Teamwork and clear protocols also help reduce errors and ensure safety during transitions.

What is the difference between Chemical Process Operator vs Chemical Technician?

AspectChemical Process OperatorChemical Technician
CredentialsHigh school diploma or equivalent; some roles require certifications in safety or process operationsHigh school diploma; often an associate degree in chemistry or related field
Work EnvironmentFactories, chemical plants, manufacturing facilitiesLaboratories, testing facilities, manufacturing settings
Job FocusOperating and monitoring chemical processes, ensuring safety and efficiencyTesting, analyzing, and assisting in process development or quality control
Industry UsageCommonly employed in chemical manufacturing, oil refining, pharmaceuticals

While both roles work within chemical industries, Chemical Process Operators focus on running and maintaining chemical processes, ensuring safety and efficiency. Chemical Technicians support these processes through testing and analysis, often working more in laboratory settings. Both roles require safety training and relevant certifications, but their daily tasks and work environments differ.

What are the key skills and qualifications needed to thrive as a chemical process operator, and why are they important?

To thrive as a Chemical Process Operator, you need a solid understanding of chemical processes, safety protocols, and at least a high school diploma or relevant technical certification. Familiarity with distributed control systems (DCS), process control software, and equipment such as pumps and reactors is typically required. Attention to detail, problem-solving abilities, and strong teamwork skills help operators respond effectively to process changes and emergencies. These competencies are vital for maintaining safe, efficient plant operations and ensuring product quality.

What does a chemical process operator do?

A Chemical Process Operator is responsible for monitoring and controlling equipment and processes used in the production of chemicals, pharmaceuticals, or other materials. They ensure that production runs efficiently, safely, and within quality standards by adjusting controls, conducting tests, and troubleshooting issues. Operators often work in shifts and must follow strict safety protocols to handle hazardous materials. Their role is essential in maintaining continuous production and preventing accidents in industrial settings.

How much do chemical process operators make?

Chemical process operators in Texas typically earn an average annual salary of around $50,000 to $70,000, depending on experience, certifications, and the specific industry. They often work in manufacturing plants, operating and monitoring chemical processing equipment, and may require safety training and knowledge of process control systems.

What is a chemical process operator?

As a chemical process operator, you monitor and maintain equipment, making sure everything is running efficiently so that you meet quality and time commitments for each project. You mix, process, and package all chemicals within the production area. Your responsibilities also include completing operations like reactions, filtrations, distillations, and any other chemical process needed based on manufacturing and standard operating procedures (SOPs). You must also follow batch sheet instructions to produce the product and meet Current Good Manufacturing Practice (cGMP) guidelines. Other duties include setting up equipment, cleaning and verifying vessels, and recording your observations to assess any issues that arise later.

More about Chemical Process Operator jobs
What are popular job titles related to Chemical Process Operator jobs in Washington? For Chemical Process Operator jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Chemical Process Operator jobs in Washington look for? The top searched job categories for Chemical Process Operator jobs in Washington are:
What are popular job titles related to Chemical Process Operator jobs in WA? For Chemical Process Operator jobs in WA, the most frequently searched job titles are:
Chemical Process Operator jobs near you
Infographic showing various Chemical Process Operator job openings in Washington as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, and 5% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $52,884 per year, or $25.4 per hour.

Senior Process Safety/Chemical Engineer

ERG

Fairfax, VA • Remote

$110K - $155K/yr

Full-time

Re-posted 21 days ago

Job description

ERG is a research and consulting firm that provides a wide range of support to federal, state, and commercial clients. ERG offers multidisciplinary teams with nationally recognized skills in engineering, science, economics, public health, informational technology, and communications. We hire people with the best minds and then provide them with a vibrant and flexible environment in which to develop their careers. The qualified individual must be highly motivated with the skills to prioritize, perform, and communicate effectively in a fast-paced environment.

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to our local, State, and Federal clients. The ideal candidate will be responsible for leading technical engineering and compliance investigations in relation to Section 112(r) of the Clean Air Act (both the General Duty Clause and RMP), as well as applicable Emergency Preparedness and Community Right-to-Know Act (EPCRA) and Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) requirements. The Senior Process Safety Engineer or Chemical Engineer would help to expand our growing team in this area both in areas of expertise and client base.
Job Description:
  • Direct medium to large scale complex projects to ensure internal and external expectations are met for scope, budget, schedule and quality
  • Review and interpret technical engineering documentation, including but not limited to: offsite consequence analyses (OCAs), process safety information; process hazard analyses (PHAs); operating procedures; training records; mechanical integrity programmatic records; management of change (MOC) and pre-startup safety review (PSSR) packages; compliance audits; incident investigations; employee participation plans; hot work permits; contractor management plans; and emergency response programs and procedures
  • Lead and support on-site compliance evaluations and inspections
  • Engage comfortable with personnel at facilities in the following industry types: petroleum refineries, chemicals manufacturing facilities, anhydrous ammonia refrigeration facilities, flammable storage facilities, natural gas processing plants, and chemical storage warehouses
  • Manage and train junior and mid-level staff to facilitate growth
  • Collaborate and communicate effectively with multiple clients and internal stakeholders regarding project progress and budget status
  • Occasional travel to investigation sites (up to 25%)
Qualifications and Skills:
  • 10-15 years of experience in process safety and/or chemical engineering
  • EPA RMP, OSHA PSM, and/or similar state-level program compliance experience
  • Proven project manager with ability to manage multiple projects and subcontractors on time and on budget
  • Ability to prioritize, perform, and communicate effectively in a fast-paced environment
  • Be able to carry 25 pounds, climb ladders, and work on elevated platforms
ERG is an equal opportunity employer and complies with all applicable EEOC regulations. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual preference, national origin, disability, or status as a protected veteran.  

Please be aware, the only authentic corporate domain for ERG is https://www.erg.com.  ERG may, on occasion, screen applicants via telephone or video interviews via Skype, Teams, GoToMeeting, or another type of video platform. However, any candidate extended a job offer might be asked to meet in person with an ERG employee before providing confidential personal information associated with new employment. 

If you’re a qualified individual with a disability or a disabled veteran, you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access ERG’s online application process as a result of your disability. To request accommodation, please contact Human Resources via email at Resumes-Lex@erg.com or call (781) 674-7293. 

ERG fosters a friendly, flexible work environment. ERGers are dedicated to serving clients who are committed to making the world a better place. We promote and recognize principles of fairness and respect in the work we do, the partnerships we foster, and the culture we value both within and outside of our organization.