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Chassis Engineer Jobs in Illinois (NOW HIRING)

Design and develop new product for chassis equipment, transportation adaptation systems, and advanced power system integration. Design and develop electro-mechanical subsystems utilizing engineering ...

Project Engineer

Joliet, IL · On-site

$81K - $122K/yr

Knowledge of sheet metal fabrication, machined parts, chassis or rack design. * Background in chemistry, chemical engineering, nuclear plant operations, or radiological systems. * Experience working ...

Project Engineer

Rockdale, IL · On-site

$81K - $122K/yr

Knowledge of sheet metal fabrication, machined parts, chassis or rack design. * Background in chemistry, chemical engineering, nuclear plant operations, or radiological systems. * Experience working ...

The Cost Engineer role develops detailed cost estimates for components and tooling using an ... Body, Interior, Chassis, Engine Adaptation, Electrical Components and Systems, Powertrain)

New

The Cost Engineer role develops detailed cost estimates for components and tooling using an ... Body, Interior, Chassis, Engine Adaptation, Electrical Components and Systems, Powertrain)

New

The Cost Engineer role develops detailed cost estimates for components and tooling using an ... Body, Interior, Chassis, Engine Adaptation, Electrical Components and Systems, Powertrain)

New

The Cost Engineer role develops detailed cost estimates for components and tooling using an ... Body, Interior, Chassis, Engine Adaptation, Electrical Components and Systems, Powertrain)

New

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Showing results 1-20

Chassis Engineer information

See Illinois salary details

$20

$51

$96

How much do chassis engineer jobs pay per hour?

As of Sep 4, 2026, the average hourly pay for chassis engineer in Illinois is $51.29, according to ZipRecruiter salary data. Most workers in this role earn between $37.26 and $61.97 per hour, depending on experience, location, and employer.

What is a chassis engineer?

A chassis engineer’s responsibilities are to design, analyze, and test structural systems, steering, brakes, hydraulics, and suspensions in vehicles. In this career, you are responsible for assisting with the architectural design of the chassis system. You are also responsible for conducting investigations and drive failure analysis on found problems. You monitor and analyze data from various tests you administer on different components of the vehicle to ensure proper function. Additional duties are to create technical reports from data and analysis, manage costs, mentor junior engineers, and communicate with the chassis group and affiliates to investigate found issues.

What are some common challenges faced by chassis engineers, and how can they be addressed?

Chassis Engineers often face challenges related to balancing vehicle performance, safety, and cost constraints while working within tight development timelines. They must ensure that the chassis design meets stringent regulatory standards and integrates seamlessly with other vehicle systems. Effective communication and collaboration with cross-functional teams—such as suspension, powertrain, and manufacturing—are crucial to address these challenges. Staying updated on the latest materials and simulation technologies can also help Chassis Engineers deliver innovative solutions efficiently.

What are the key skills and qualifications needed to thrive as a chassis engineer, and why are they important?

To thrive as a Chassis Engineer, you need a solid background in mechanical engineering, vehicle dynamics, and structural analysis, typically supported by a relevant engineering degree. Proficiency in CAD software (such as CATIA or SolidWorks), Finite Element Analysis (FEA) tools, and familiarity with industry standards are crucial. Strong problem-solving skills, attention to detail, and effective communication help you collaborate across multidisciplinary teams and manage complex projects. These skills ensure the design, safety, and performance of vehicle chassis systems meet both regulatory and customer expectations.

What is the difference between Chassis Engineer vs Mechanical Engineer?

AspectChassis EngineerMechanical Engineer
Required CredentialsBachelor's in Mechanical, Automotive, or related fields; certifications like SAE or ASE beneficialBachelor's in Mechanical Engineering; professional engineer (PE) license optional
Work EnvironmentAutomotive or vehicle manufacturing plants, R&D labsVarious industries including manufacturing, aerospace, automotive, R&D
Industry UsagePrimarily in automotive and vehicle designBroadly across multiple engineering sectors
Job FocusDesign, analysis, and testing of vehicle chassis and structural componentsDesign and analysis of mechanical systems, machinery, and devices

While both roles require mechanical engineering knowledge, a Chassis Engineer specializes in vehicle structures, whereas a Mechanical Engineer has a broader scope across various industries. The choice depends on your specific interest in automotive design versus general mechanical systems.

What do chassis engineers do?

Chassis engineers design, develop, and test the structural framework of vehicles, ensuring safety, stability, and performance. They work with CAD software, analyze stress and load data, and collaborate with other engineering teams to optimize vehicle handling and durability.

What are popular job titles related to Chassis Engineer jobs in IL?

For Chassis Engineer jobs in IL, the most frequently searched job titles are:

Infographic showing various Chassis Engineer job openings in Illinois as of August 2026, with employment types broken down into 95% Full Time, and 5% Nights. Highlights an 100% In-person job distribution, with an average salary of $106,685 per year, or $51.3 per hour.

Sr. Supplier Development Engineer , Interior, Chassis, and Thermal

Rivian

Normal, IL • On-site

$90 - $112/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

New


Rivian rating

7.3

Company rating: 7.3 out of 10

Based on 160 frontline employees who took The Breakroom Quiz

18th of 45 rated automakers


Job description

About Rivian

Rivianis on a mission to keep the world adventurous forever. This goes for the emissions-free Electric Adventure Vehicles we build, and the curious, courageous souls we seek to attract.

As a company, we constantly challenge what’s possible, never simply accepting what has always been done. We reframe old problems, seek new solutions and operate comfortably in areas that are unknown. Our backgrounds are diverse, but our team shares a love of the outdoors and a desire to protect it for future generations.

Role Summary

As a Sr. Supplier Development Engineer (Plant Support) – Interior, Chassis & Thermal, you are the ultimate "boots on the ground" problem solver for our manufacturing plant. You will serve as the first line of defense and immediate responder for supplier-related issues on the production floor, focusing on a broad portfolio that includes interior components (seating, instrument panels, trims, and consoles) alongside chassis systems, suspension, brakes, HVAC, and thermal management across our R1, R2, and EDV vehicle programs.

Utilizing processes based on VDA and AIAG standards, you will collaborate directly with plant manufacturing, quality, and production control teams to execute rapid containments, drive root cause analysis, and ensure production lines keep moving. This role is highly dynamic and requires a "wheels on shoes" mentality, especially as we scale up for the critical R2 launch.

Responsibilities

Plant Operations & Fast Response:

  • First Responder: Act as the primary responder for line calls related to interior, chassis, and thermal components, executing immediate containment actions to protect the production line.
  • Issue Triage: Evaluate and route supplier issues identified during End of Line (EOL) dynamic testing, fluid fills, leak tests, torque verifications, fit-and-finish inspections, and BSR (Buzz, Squeak, Rattle) reviews to the correct stakeholders.
  • Rapid Containment: Generate Rapid Response initiatives to implement immediate, robust containment strategies for supplier issues within the plant.
  • Countermeasures: Implement short-term and long-term countermeasures, including error-proofing (poka-yokes), to resolve supplier defects (from dimensional fitment and aesthetics to mechanical failures) and eliminate plant roadblocks.
  • Documentation: Author formal internal documentation, quality alerts, and non-conformance reports for supplier-related issues.

Launch Support & Problem Solving:

  • Launch Execution: Play a critical, hands-on role in the R2 launch, coordinating containment and resolving complex component issues in real-time.
  • Root Cause Analysis: Perform rigorous root cause analysis (RCA) and drive 8D corrective actions for a wide variety of defects, including cosmetic/surface anomalies, fluid leaks, torque failures, and dimensional gap/flush issues.
  • Supplier Collaboration: Partner closely with component-specific Part SDEs to communicate plant-level issues, verify supplier corrective actions, and drive permanent clean points at the source.
  • Flexibility: Maintain flexibility to work extended or non-traditional hours as needed to support critical launch phases and production builds.

Quality Systems & Continuous Improvement:

  • Cross-Functional Leadership: Lead regular inspection and teardown meetings to establish actionable plans for improving overall build, structural, aesthetic, and functional quality.
  • Metrics & KPIs: Develop, implement, and track key performance indicators (KPIs) for plant-level supplier quality.
  • Training & Auditing: Train cross-functional plant teams on quality systems, procedural applications, and 8D problem-solving methodologies. Conduct internal audits of the Quality Management System (QMS) to ensure strict plant compliance.
Qualifications
  • Bachelor’s degree in Engineering, Supply Chain, or a related technical discipline.
  • 3+ years of manufacturing, quality, or engineering-related experience in a fast-paced environment.
  • 1+ years of automotive supplier quality or quality engineering experience. Direct experience with automotive interiors (injection molding, soft trim, seating), chassis systems, or thermal/HVAC systems is highly preferred.
  • Strong, practical knowledge of automotive quality processes, VDA/AIAG standards, and 8D problem-solving methods.
  • Solid understanding of mechanical assemblies, interior fit-and-finish standards, fluid dynamics, and torque strategies.
  • Solid understanding of Metrology, Inspection Methods, GD&T, and engineering drawing interpretation.
  • Proven ability to thrive in a highly dynamic, physically active plant environment (the "boots on the ground" mentality) with a strong background in Lean Manufacturing and standard health and safety practices.
  • Excellent negotiation, prioritization, and cross-functional communication skills.
  • Willingness to work flexible, extended hours to support vehicle launches and ability to travel to supplier facilities on short notice when localized escalation is required.
Pay Disclosure

Salary Range for Illinois Based Applicants: The salary range for this position is $89,900 - $112,400 for Illinois based applicants. This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee’s position within the salary range will be based on several factors including, but not limited to, specific competencies, relevant education, qualifications, certifications, experience, skills, geographic location, shift, and organizational needs.

The successful candidate may be eligible for annual performance bonus and equity awards.

Benefits Summary: We offer a comprehensive package of benefits for full-time and part-time employees, their spouse or domestic partner, and children up to age 26, including but not limited to paid vacation, paid sick leave, and a competitive portfolio of insurance benefits including life, medical, dental, vision, short-term disability insurance, and long-term disability insurance to eligible employees. You may also have the opportunity to participate in Rivian’s 401(k) Plan and Employee Stock Purchase Program if you meet certain eligibility requirements. Full-time employee coverage is effective on their first day of employment. Part-time employee coverage is effective the first of the month following 90 days of employment. More information about benefits is available at rivianbenefits.com.

Equal Opportunity

Rivian is an equal opportunity employer and complies with all applicable federal, state, and local fair employment practices laws. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, ancestry, sex, sexual orientation, gender, gender expression, gender identity, genetic information or characteristics, physical or mental disability, marital/domestic partner status, age, military/veteran status, medical condition, or any other characteristic protected by law.

Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities. If you have a disability or limitation, such as those covered by the Americans with Disabilities Act, that requires accommodations to assist you in the search and application process, please email us at candidateaccommodations@rivian.com.

Candidate Data Privacy and Technology

Rivian may collect, use and disclose your personal information or personal data (within the meaning of the applicable data protection laws) when you apply for employment and/or participate in our recruitment processes(“Candidate Personal Data”). This data includes contact, demographic, communications, educational, professional, employment, social media/website, network/device, recruiting system usage/interaction, security and preference information. Rivian may use your Candidate Personal Data for the purposes of (i) tracking interactions with our recruiting system; (ii) carrying out, analyzing and improving our application and recruitment process, including assessing you and your application and conducting employment, background and reference checks; (iii) establishing an employment relationship or entering into an employment contract with you; (iv) complying with our legal, regulatory and corporate governance obligations; (v) recordkeeping; (vi) ensuring network and information security and preventing fraud; and (vii) as otherwise required or permitted by applicable law.

Rivian may share your Candidate Personal Data with (i) internal personnel who have a need to know such information in order to perform their duties, including individuals on our People Team, Finance, Legal, and the team(s) for which you are applying; (ii) Rivian affiliates; and (iii) Rivian’s service providers, including providers of background checks, staffing services, and cloud services.

Rivian may transfer or store internationally your Candidate Personal Data, including to or in the United States, Canada, the United Kingdom, and the European Union and in the cloud, and this data may be subject to the laws and accessible to the courts, law enforcement and national security authorities of such jurisdictions.

How We Use AI in Our Hiring Process: To ensure transparency, we want candidates to know that Rivian uses iCIMS Talent Cloud Artificial Intelligence (TCAI) and AI-enabled tools to assist with screening, reviewing, organizing and highlighting profiles and applications that match the key requirements for each role.

AI does not make hiring decisions: Qualified candidate applications are reviewed by a member of our team, and all decisions throughout the process are made by humans. We use AI to support efficiency and consistency, not to replace human judgment. We are committed to a fair, thoughtful, and equitable experience for every candidate.

Please note that we are currently not accepting applications from third party application services.

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About Rivian

Sourced by ZipRecruiter

Rivian is a pioneering automotive industry player headquartered in Irvine, California. Established in 2009, the company has made notable advancements in developing sustainable transportation solutions. It is widely recognized for its electric adventure vehicles: the R1T pickup and the R1S SUV. Rivian is dedicated to creating a positive shift in societal mobility and emphasizes sustainability, innovation, and adventure as part of its core values. Their mission is to keep the world adventurous forever - a testament to their commitment in transitioning the world to sustainable transportation. Rivian's achievements are numerous, with one of the most notable being securing a significant multi-billion dollar investment from Amazon for the production of electric delivery vans.

Industry

Automobile dealers

Company size

10,000+ Employees

Headquarters location

Irvine, CA, US

Year founded

2009