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Casting Simulation Jobs in Pennsylvania (NOW HIRING)

Donsco Inc

Tooling Engineer

Wrightsville, PA · On-site

Utilize computerized design tools, such as casting simulation, as needed to ensure timely and high quality results. 7.Design and re-design gate and riser systems for new and existing jobs with the ...

Orion Talent

Process Engineer

Lebanon, PA · On-site

$70K/yr

Develop solid models and assist with casting and process simulations * Support routing development and process flow optimization * Collaborate cross-functionally with production, quality, machining ...

PRL Industries Inc

Processing Engineer

Lebanon, PA · On-site

Works with foundry engineering as needed to develop new casting projects, including working with solid models for pouring simulations. * Manages projects for customer contracts. * Aids in process ...

PRL Industries, Inc.

Process Engineer

Lebanon, PA

Works cohesively within the Engineering department as needed to develop new casting projects, including making solid models and creating pouring simulations. * Manage both internal and customer ...

Cannonball Recruiting

Process Engineer

Lebanon, PA · On-site

$72K - $95K/yr

Experience with metals manufacturing, machining, casting processes, or production operations is a ... Develop and update product models and production routings * Assist with process simulations and ...

Cannonball Recruiting LLC

Process Engineer

Lebanon, PA

$72K - $95K/yr

Experience with metals manufacturing, machining, casting processes, or production operations is a ... Develop and update product models and production routings * Assist with process simulations and ...

Cornelis Networks

Mechanical Engineer

Wayne, PA · On-site

... modeling/simulation techniques is vital to many scientific, commercial, and government ... Apply deep expertise in manufacturing processes-specifically die casting, sheet metal fabrication ...

Cornelis Networks, Inc.

Mechanical Engineer

Wayne, PA · On-site

... modeling/simulation techniques is vital to many scientific, commercial, and government ... Apply deep expertise in manufacturing processes--specifically die casting, sheet metal fabrication ...

Cornelis Networks

Mechanical Engineer

Wayne, PA · Hybrid

... modeling/simulation techniques is vital to many scientific, commercial, and government ... Apply deepexpertisein manufacturing processes-specifically die casting, sheet metal fabrication ...

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Casting Simulation information

See Pennsylvania salary details

$39.1K

$123.7K

$191K

How much do casting simulation jobs pay per year?

As of Aug 19, 2026, the average yearly pay for casting simulation in Pennsylvania is $123,696.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,200.00 and $146,900.00 per year, depending on experience, location, and employer.

What is a casting simulation?

A Casting Simulation job involves using specialized software to model and analyze metal casting processes before actual production. Engineers in this role simulate mold filling, solidification, and defect prediction to optimize design, reduce waste, and improve casting quality. They work closely with foundries, design teams, and manufacturing engineers to ensure efficient and cost-effective casting processes. This role requires expertise in metallurgy, fluid dynamics, and simulation tools like MAGMASOFT, ProCAST, or FLOW-3D.

What does a casting simulation professional do?

Professionals in Casting Simulation typically spend their days preparing digital models of casting components, setting up simulations using advanced software, and analyzing results to predict and prevent defects. They regularly collaborate with design engineers, foundry personnel, and quality teams to recommend process improvements and validate simulation outcomes through physical trials. The role often involves troubleshooting manufacturing challenges, maintaining detailed documentation, and participating in continuous learning to stay current with emerging simulation techniques. This environment fosters a strong balance of technical analysis and cross-departmental teamwork.

What are the key skills and qualifications needed to thrive in casting simulation?

To thrive in a Casting Simulation role, you need a solid background in metallurgical engineering or materials science, with a deep understanding of manufacturing processes and simulation methodologies. Expertise in specialized software such as MAGMASOFT, ProCAST, or Autodesk Simulation, along with experience interpreting simulation results, is essential. Strong problem-solving abilities, attention to detail, and effective communication skills are key soft skills for success in this position. These competencies enable accurate process optimization, effective teamwork, and high-quality results in complex casting projects.

What are popular job titles related to Casting Simulation jobs in Pennsylvania?

For Casting Simulation jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Casting Simulation jobs in Pennsylvania look for?

The top searched job categories for Casting Simulation jobs in Pennsylvania are:

Casting Simulation jobs near you
Infographic showing various Casting Simulation job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, and 2% Contract. Highlights an 83% Physical, 4% Hybrid, and 13% Remote job distribution, with an average salary of $123,696 per year, or $59.5 per hour.

Tooling Engineer

Donsco Inc

Wrightsville, PA • On-site

Full-time

Re-posted 21 days ago

Donsco rating

3.3

Company rating: 3.3 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

Job description

JOB SUMMARY

The Tooling Engineer designs foundry patterns, core boxes, and gate / riser systems. He / she works with and through the Production Design Team (PDT) to understand customer requirements, ensure trouble-free manufacturability, and facilitate timely and scrap-free job start up.

ESSENTIAL FUNCTIONS OF THE JOB:
    1.Design and develop new tooling following the established Donsco practices including minimizing scrap and ensuring consistent quality.
    2.Work with customers to obtain approval of Donsco’s preferred designs.
    3.Ensure sample delivery dates are met and advise Tooling Manager of any for seeable delays.
    4.Work with the Production Design Team (PDT) to understand customer requirements and tolerances to ensure the accuracy of blueprints and models.
    5.Develop and/or modify casting blueprints and models as needed.
    6.Utilize computerized design tools, such as casting simulation, as needed to ensure timely and high quality results.
    7.Design and re-design gate and riser systems for new and existing jobs with the purpose of creating consistency in quality, reducing scrap and to improve or streamline the manufacturing processes.
    8.Participate in the sampling and sample approval processes by evaluating tooling performance.
    9.Identify the impact on tooling design of proposed Tooling and/or quality changes; modify tooling designs as needed to execute approved changes.
    10.Perform an analysis and make recommendations to the operations team and Management on the feasibility of producing tooling in house or sourcing to external resources based upon the CAM programming, tooling construction, and tooling modification / adaptation processes.
    11.Ensure that existing tooling arrives from the customer or another foundry in a timely manner and in the appropriate condition.
    12.Help as needed to ensure the timely inspection and rigging of new and/or transferred tooling.
    13.Help ensure that the Tooling Manager and VP of Operations is aware of all actions that impact tooling or casting costs or delays in customer samples/orders so that it can be communicated to the sales team.
ESSENTIAL JOB REQUIREMENTS (BACKGROUND/SKILL/TRAINING):
    1.High school diploma required; 2 year technical degree or certification program is preferred.
    2.3-5 years of experience working in a foundry or experience with casting is required.
    3.Ability to design parts using CAD software; Gibbs CAM and SolidEdge preferred.
    4.Detail oriented and ability to multi task.
    5.Demonstrates advanced mathematical and problem solving skills.
    6.Advanced blueprint reading and interpretation skills.
    7.Demonstrates strong organization and project management skills.
    8.Able to meet deadlines, prioritize projects and communicate effectively at all levels within the organization.
    9.Growing understanding of pattern shop operations and best practices.

What Donsco employees say

Pay

Benefits

Hours and flexibility

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About Donsco

Sourced by ZipRecruiter

Industry

Coal, metals and minerals mining

Company size

201 - 500 Employees

Headquarters location

Wrightsville, PA, US

Year founded

1906

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