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Ball Aerospace Jobs (NOW HIRING)

Spire Hospitality

Front Desk Agent

Broomfield, CO · On-site

$17.50 - $18/hr

Located in the Broomfield 36 corridor, we are near Interlocken Business Park and several of the largest corporations in the area, including Ball Aerospace, Oracle and the University of Colorado. We ...

Spire Hospitality

Front Desk Agent

Broomfield, CO · On-site

$17.50 - $18/hr

Located in the Broomfield 36 corridor, we are near Interlocken Business Park and several of the largest corporations in the area, including Ball Aerospace, Oracle and the University of Colorado. We ...

Kaney Aerospace LLC

Quality Engineer

Freeland, MI

$61K - $79K/yr

Description The Quality Engineer will be responsible for ensuring the dimensional accuracy, performance, and reliability of aerospace-grade ball screws and associated precision-machined components.

Ball Systems

Electronic Assembly Technician

Westfield, IN · On-site

$20 - $24/hr

In business for 60 years, Ball Systems is a full-service test, automation, and custom engineering company solving complex technical and manufacturing challenges across industries including aerospace ...

Beaver Aerospace & Defense

Assembler

Livonia, MI · On-site

$15 - $18.50/hr

... of ball screws, actuation systems and other aerospace components. Our ball screws, ball splines, gears, and electromechanical linear/rotary actuators are custom designed to fit virtually any ...

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How much do ball aerospace jobs pay per hour?

As of Jul 14, 2026, the average hourly pay for ball aerospace in the United States is $33.84, according to ZipRecruiter salary data. Most workers in this role earn between $20.43 and $48.08 per hour, depending on experience, location, and employer.

What is Ball Aerospace called now?

Ball Aerospace is a division of Ball Corporation, which is a publicly traded company specializing in aerospace and packaging solutions. The division continues to operate under the Ball Aerospace name, focusing on satellite and space technology development for aerospace professionals.

What types of projects and technologies might I work on as an engineer at Ball Aerospace?

As an engineer at Ball Aerospace, you'll have the opportunity to contribute to a variety of exciting projects ranging from satellite systems and space telescopes to advanced sensors and defense technologies. Your work may involve collaborating closely with multidisciplinary teams including scientists, software developers, and project managers to design, test, and deploy innovative aerospace solutions. The projects often require creative problem-solving, adherence to strict quality standards, and adaptability to evolving technical requirements. This dynamic environment provides excellent exposure to cutting-edge technologies and supports ongoing professional growth.

Does Ball Aerospace work with NASA?

Ball Aerospace collaborates closely with NASA on various space missions, including satellite development, spacecraft systems, and scientific instruments. Employees working on these projects often need expertise in aerospace engineering, systems integration, and project management. Such collaborations are common in the aerospace industry and may involve security clearances and specialized training.

What is the difference between Ball Aerospace vs Ball Aerospace Systems Engineer?

AspectBall AerospaceBall Aerospace Systems Engineer
Required CredentialsBachelor's degree in engineering, physics, or related field; often requires security clearanceBachelor's or higher in engineering or related; typically requires experience in systems integration
Work EnvironmentResearch and development, manufacturing, and testing facilitiesDesign, develop, and integrate complex aerospace systems
Employer & Industry UsagePrimarily aerospace and defense sectorsWithin aerospace projects, often as part of engineering teams

Ball Aerospace is a broad organization focusing on aerospace technology development, while a Ball Aerospace Systems Engineer specializes in designing and integrating aerospace systems within the company. The Systems Engineer role is more technical and project-focused, requiring specific engineering skills and experience in systems integration.

Is Ball Aerospace a good company to work for?

Ball Aerospace is known for its engineering and manufacturing roles in the aerospace industry, offering opportunities in areas such as systems engineering, software development, and project management. The company generally provides a collaborative work environment, competitive benefits, and opportunities for career growth, especially for those with technical skills and security clearances.

What is the highest paying job in aerospace?

In aerospace, senior engineering roles such as Aerospace Engineering Director or Chief Engineer tend to be among the highest paying positions, often earning six-figure salaries. Executive roles like Vice President of Aerospace or Chief Technology Officer also command high compensation, especially with extensive experience and advanced degrees in engineering or management.

What are the key skills and qualifications needed to thrive as an Aerospace Engineer at Ball Aerospace, and why are they important?

To thrive as an Aerospace Engineer at Ball Aerospace, you need a solid background in aerospace engineering, physics, or a related field, often supported by a bachelor's or master's degree. Familiarity with CAD software, simulation tools, and industry certifications such as EIT or PE are commonly required. Exceptional problem-solving, teamwork, and communication skills help you excel in collaborative and innovative project environments. These abilities are crucial for designing advanced aerospace systems that meet stringent safety and performance standards.

What is Ball Aerospace and what do they do?

Ball Aerospace is a company that designs and manufactures spacecraft, components, and instruments for government, commercial, and academic customers. They specialize in aerospace technologies, including satellites, sensors, and advanced optical systems. Ball Aerospace supports missions in areas such as Earth observation, national defense, and scientific exploration. Their work plays a crucial role in advancing space science and technology.
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Ball Aerospace jobs near you
Principal Mechanical Engineer, Ball Screws

Principal Mechanical Engineer, Ball Screws

Kaney Aerospace LLC

Rockford, IL • Hybrid

$150K - $210K/yr

Other

Re-posted 21 days ago

Job description

Description

The Principal Engineer for Ball Screw Design & Development serves as the technical authority for precision ball screw mechanisms used in aerospace, defense, medical, and industrial applications. This role owns the design architecture, analytical approach, materials selection, manufacturing methods, and validation strategy of new ball screw products. The Principal Engineer provides deep subject-matter expertise, leads complex development efforts, and mentors engineering teams to ensure product performance, reliability, and manufacturability.

Major Responsibilities:

  • Lead the design, development, and analysis of ball screw assemblies, including screw shafts, nuts, return systems, recirculation mechanisms, and drive interfaces.
  • Define ball screw geometry, preload strategy, lead accuracy, life requirements, and lubrication approaches based on system needs and environmental constraints.
  • Perform detailed analytical modeling: load distribution, Hertzian contact stress, fatigue life, torque prediction, friction modeling, stiffness and compliance, thermal effects, wear, and backlash behavior.
  • Lead FEA/CAE activities involving nonlinear contact, dynamic loading, thermal-mechanical interactions, and structural optimization.
  • Conduct advanced failure analyses (FMEA, root-cause analysis) for wear, spalling, brinelling, lubrication breakdown, material defects, and contamination sensitivity.
  • Define and validate material specifications, heat-treat requirements, coatings/platings, cleanliness, and surface finish to achieve life and reliability targets.
  • Collaborate closely with manufacturing engineering on grinding, thread-rolling, grooving, nut machining, ball sizing, assembly sequencing, and quality control processes.
  • Lead testing strategy including endurance testing, torque characterization, efficiency measurement, load testing, lubrication trials, and environmental qualification.
  • Serve as technical lead or chief engineer for ball screw-related programs, providing guidance to project engineers and designers.
  • Partner with customers on requirements definition, performance trade studies, design reviews, and issue resolution.
  • Drive continuous improvement and innovation in ball screw technologies, including new recirculation architectures, materials, and friction-reduction methods.
  • Ensure compliance with AS9100, aerospace design standards, traceability requirements, and export-control regulations.
  • Prepare and present high-level technical reports, design justifications, risk analyses, and engineering review packages to internal leadership and customers.

Requirements

 Minimum Qualifications:

  • Bachelor's degree in mechanical engineering or related discipline.
  • 10+ years of experience in mechanical design, with at least 5 years specializing in ball screws, actuation systems, or precision motion components.
  • Demonstrated expertise in contact mechanics, tribology, fatigue analysis, and precision mechanical design.
  • Proficiency with 3D CAD and CAE tools (SolidWorks, ANSYS, Abaqus, etc.).
  • Strong understanding of aerospace/industrial product development lifecycles.
  • Strong understanding of aerospace/industrial product development lifecycles.

Minimum Competencies:

  • Deep knowledge of ball screw architecture, geometry optimization, preload techniques, and mechanical efficiency factors.
  • Expertise in failure modes, reliability engineering, and life prediction specific to rolling-element mechanisms.
  • Ability to lead complex projects, mentor engineers, and influence technical direction.
  • Excellent communication and customer-facing skills, able to deliver complex technical material clearly.
  • Strong capability in risk management, trade studies, and data-driven decision making.

Preferred Qualifications:

  • Master's or Ph.D. in Mechanical Engineering focused on tribology, contact mechanics, or machine design.
  • Experience with electromechanical actuator systems.
  • Background in high-precision manufacturing or grinding/thread-rolling process development.
  • Experience with DO-160, MIL-STD environmental qualification, or similar aerospace standards.
  • Six Sigma, DFSS, or advanced reliability engineering certification.

Operational Details / Work Environment: 

  • Primarily office-based engineering role with periodic hands-on testing or lab work.
  • Occasional travel to customers, suppliers, or test facilities.
  • PPE may be required in some manufacturing or laboratory spaces.

Work Authorization / Security Clearance:

This position must meet Export Control compliance requirements, therefore a "US Person" as defined by 22 C.F.R. 120.15 is required. "US Person" includes US Citizen, lawful permanent resident, refugee, or asylee.

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