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AOI Inspector

Batavia, OH · On-site

Operate Automated Optical Inspection (AOI) equipment for circuit board assemblies * Inspect electronic components and assemblies for quality and accuracy * Learn to identify component types ...

Qorvo, Inc.

Engineer, BAW R&D Process

Richardson, TX · On-site

Recipe development, defect identification and classification for automated optical inspection (AOI) systems * Development of recipes and analysis of data for Camtek bump height, F5x, XRD, XRF ...

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Automated Optical Inspector information

What is the difference between Automated Optical Inspector vs PCB Inspector?

AspectAutomated Optical InspectorPCB Inspector
CredentialsTechnical certifications in electronics or quality controlSimilar certifications, often with electronics or manufacturing focus
Work EnvironmentElectronics manufacturing, quality assurance labsElectronics assembly lines, manufacturing facilities
Industry UsageUsed across electronics, PCB manufacturing, and quality controlPrimarily in PCB assembly and inspection processes
Job FocusAutomates visual inspection of PCBs for defectsInspects PCBs for quality and defects manually or semi-automatically

Automated Optical Inspectors are specialized machines used to automatically detect defects in PCBs during manufacturing, while PCB Inspectors typically perform manual or semi-automated inspections. Both roles are essential in ensuring product quality but differ in automation level and job scope.

What are the key skills and qualifications needed to thrive as an Automated Optical Inspector, and why are they important?

To thrive as an Automated Optical Inspector, you need a solid understanding of electronics manufacturing processes, attention to detail, and familiarity with quality control standards, often supported by technical diplomas or relevant experience. Proficiency with AOI machines, image analysis software, and common inspection systems is typically required. Strong problem-solving skills, effective communication, and the ability to work independently make someone stand out in this role. These skills are essential for ensuring product quality, minimizing defects, and supporting efficient manufacturing operations.

What are Automated Optical Inspectors?

Automated Optical Inspectors (AOIs) are specialized machines used in manufacturing, particularly in the electronics industry, to visually inspect products like printed circuit boards (PCBs) for defects. They use cameras, lighting, and advanced image processing software to detect issues such as soldering problems, missing components, or misalignments. AOIs help improve product quality by quickly identifying errors early in the production process, reducing the need for manual inspection. Operators or technicians work with AOI systems to monitor performance, interpret results, and maintain the equipment. Their role is crucial for ensuring high standards and efficiency in automated manufacturing environments.

What are some common challenges Automated Optical Inspectors face when working with new PCB designs?

Automated Optical Inspectors often encounter challenges when inspecting new or complex PCB designs, as variations in solder masks, component placements, and board layouts can lead to false positives or missed defects. Additionally, adapting inspection parameters and programming the AOI system to accurately identify defects on unfamiliar boards requires close collaboration with engineers and production staff. Staying up-to-date with the latest inspection software and understanding how to fine-tune algorithms are key to overcoming these obstacles and maintaining high-quality standards.
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What job categories do people searching Automated Optical Inspector jobs look for? The top searched job categories for Automated Optical Inspector jobs are:
Automated Optical Inspector jobs near you
Infographic showing various Automated Optical Inspector job openings in the United States as of May 2026, with employment types broken down into 76% Full Time, 12% Part Time, and 12% Contract. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution.

Automated Optical Inspection (AOI) Engineer

SEKSUN TEXAS INC

Irving, TX

$85K - $95K/yr

Full-time

Posted 24 days ago

Job description

Job Summary
We are seeking for an Automated Optical Inspection (AOI) Engineer with a manufacturing background (primarily PCB/electronics). An AOI Engineer will be responsible for developing, optimizing and maintaining automated inspection systems used in manufacturing, primary in electronics and PCB assembly. To ensure defects such as misaligned components, soldering issues, and other quality concerns are detected efficiently. Key responsibilities include creating inspection programs for new products, minimizing false calls, improving yield, and troubleshooting equipment, ensuring high-quality, high-throughput production.
Responsibilities
  • Develop, create, and maintain AOI programs for SMT and PCBA assemblies across multiple product lines
  • Optimize AOI performance to balance defect detection, false call reduction, and throughput
  • Validate AOI inspection criteria in accordance with IPC standards and customer requirements
  • Perform root cause analysis on AOI-detected defects and collaborate with Process Engineering on corrective actions
  • Support NPI by programming AOI systems for new products and conducting first article inspections
  • Analyze AOI data and trends to identify process issues and improvement opportunities
  • Troubleshoot AOI equipment, imaging, lighting, and algorithm settings
  • Work with Quality Engineering to support audits, customer complaints, and containment actions
  • Train operators and technicians on AOI operation, defect recognition, and escalation procedures
  • Ensure AOI programs are documented, revision-controlled, and aligned with change management processes
  • Support continuous improvement initiatives to increase yield, reduce escapes, and improve inspection efficiency
Required Qualifications
  • Associate’s or bachelor’s degree in engineering, Electronics, or equivalent experience
  • 3+ years of experience programming and supporting AOI systems in an SMT manufacturing environment
  • Strong understanding of SMT processes, solder joint formation, and common assembly defects
  • Experience interpreting CAD data, Gerber files, and BOMs for inspection programming
  • Working knowledge of IPC-A-610 and IPC-7351 standards
  • Strong analytical, troubleshooting, and problem-solving skills
  • Ability to work cross-functionally in a fast-paced, high-mix environment
Preferred Qualifications
  • Experience with one or more AOI platforms (e.g., Koh Young, Mirtec, Omron, CyberOptics)
  • Experience supporting high-reliability products (medical, aerospace, automotive, defense)
  • Familiarity with SPC, PFMEA, and Lean manufacturing principles
  • Experience supporting SPI or AXI systems is a plus