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Aseptic Process Engineer Jobs in Virginia (NOW HIRING)

Mechanical/HVAC Engineer

Reston, VA ยท On-site

$88K - $118K/yr

The ideal candidate has a strong background in cleanroom environments, aseptic processing ... engineering packages including: HVAC load calculations Airflow and pressurization strategies ...

Required Skills/Experience * BS or higher in engineering and/or related discipline OR a minimum of ... Biotech and/or Sterile manufacturing and aseptic processing knowledge required. * Minimum of 5 ...

Physically process bulk bags of dry ingredients * Use LogPro system to maintain/log ingredient ... Complete all half hour checks on 2 aseptic VTIS/Alsafe, twice a shift check on 8 VTIS/Alsafe

Validation, CIP/SIP processes, milling and blending, formulation, aseptic filling, and overall physical control processes * Progressive responsibilities in engineering and engineering leadership ...

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Aseptic Process Engineer information

See Virginia salary details

$33.6K

$86.3K

$129K

How much do aseptic process engineer jobs pay per year?

As of Jun 29, 2026, the average yearly pay for aseptic process engineer in Virginia is $86,307.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $97,300.00 per year, depending on experience, location, and employer.

What are aseptic process engineers?

Aseptic process engineers are professionals who design, develop, and maintain sterile manufacturing systems, primarily in the pharmaceutical, biotechnology, and food industries. Their main responsibility is to ensure that products are produced in a contamination-free environment, using processes that prevent the introduction of microorganisms. This involves overseeing the design of cleanrooms, validating equipment, developing standard operating procedures, and ensuring regulatory compliance. Aseptic process engineers work closely with quality assurance teams to maintain high standards of product safety and efficacy. Their expertise is crucial for industries where product sterility is critical to consumer safety.

What are some common challenges faced by Aseptic Process Engineers, and how can they be addressed?

Aseptic Process Engineers often encounter challenges such as maintaining strict sterility standards, troubleshooting equipment issues, and ensuring compliance with changing regulatory requirements. Addressing these challenges requires strong attention to detail, proactive communication with cross-functional teams, and staying current with industry best practices and regulations. Collaborating closely with quality assurance, production, and maintenance teams helps to identify and resolve issues quickly, ensuring that processes remain efficient and compliant.

Are process engineers in high demand?

Process engineers, including those in aseptic manufacturing, are in high demand due to the growth of industries like pharmaceuticals and biotechnology. Their expertise in process optimization, validation, and compliance with regulatory standards makes them valuable in manufacturing environments with a focus on quality and efficiency.

What engineers make $500,000?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and sometimes professional certifications or advanced degrees.

What is the highest paying job in food engineering?

In food engineering, senior roles such as Food Engineering Managers or Directors typically have the highest salaries, often exceeding $120,000 annually. These positions require extensive experience, leadership skills, and knowledge of food processing technologies and quality assurance systems.

What is the difference between Aseptic Process Engineer vs Pharmaceutical Manufacturing Technician?

AspectAseptic Process EngineerPharmaceutical Manufacturing Technician
CredentialsBachelor's degree in engineering, life sciences, or related field; GMP trainingHigh school diploma or associate degree; GMP training often required
Work EnvironmentCleanroom, sterile environments, manufacturing facilitiesManufacturing floors, production areas, sometimes cleanrooms
Industry UsageDesign, optimize, and validate aseptic processes in pharmaOperate equipment, assemble products, support manufacturing

The Aseptic Process Engineer focuses on designing and validating sterile manufacturing processes, requiring specialized engineering knowledge. In contrast, the Pharmaceutical Manufacturing Technician handles day-to-day production tasks, often with less formal education but essential for maintaining manufacturing flow. Both roles are vital in pharmaceutical production but differ in responsibilities and qualifications.

What is an aseptic process engineer?

An aseptic process engineer designs, develops, and oversees sterile manufacturing processes used in industries like pharmaceuticals and biotechnology. They ensure that production environments and equipment maintain sterility, often working with cleanroom protocols, sterilization techniques, and process validation to prevent contamination.

What are the key skills and qualifications needed to thrive as an Aseptic Process Engineer, and why are they important?

Aseptic Process Engineers need a strong background in chemical, mechanical, or biomedical engineering, along with experience in aseptic manufacturing environments and a solid understanding of GMP regulations. Familiarity with process automation systems, sterilization equipment, and industry certifications such as Six Sigma or Lean Manufacturing are often required. Attention to detail, strong problem-solving abilities, and effective communication are vital soft skills for ensuring product quality and process efficiency. These skills are crucial for maintaining sterile conditions, regulatory compliance, and the safe production of pharmaceuticals or biotechnology products.
What are popular job titles related to Aseptic Process Engineer jobs in Virginia? For Aseptic Process Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Aseptic Process Engineer jobs in Virginia look for? The top searched job categories for Aseptic Process Engineer jobs in Virginia are:
What cities in Virginia are hiring for Aseptic Process Engineer jobs? Cities in Virginia with the most Aseptic Process Engineer job openings:
Mechanical/HVAC Engineer

Mechanical/HVAC Engineer

Jedson Engineering Inc

Reston, VA โ€ข On-site

$88K - $118K/yr

Full-time

Posted 17 days ago


Job description

Mechanical Engineer (HVAC โ€“ Pharmaceutical Process Facilities)

We are seeking a Registered Professional Mechanical Engineer with strong HVAC design experience in pharmaceutical drug manufacturing environments. This role will lead and support the design of HVAC and mechanical systems for regulated facilities, including cleanrooms, laboratories, process suites, utility areas, and supporting infrastructure. The ideal candidate brings a strong understanding of cGMP environments, contamination control, pressurization strategies, and multidisciplinary coordination across process, architecture, automation, and construction.

The ideal candidate has a strong background in cleanroom environments, aseptic processing, contamination and control strategies, and regulatory compliance for pharmaceutical operations.

Key Responsibilities

Design and oversee HVAC systems supporting pharmaceutical manufacturing, laboratories, cleanrooms and process suites

Development of mechanical engineering packages including:

HVAC load calculations

Airflow and pressurization strategies

Ductwork and piping layouts

Equipment Specifications

Controlโ€™s and integration requirements

Ensure compliance with:

cGMP Requirements

FDA regulations

ISO cleanroom standards

ASHRAE guidelines

USP requirements where applicable

Support facility expansions, renovations, and capital projects from concept through commissioning and qualification

Lead or support commissioning, qualification, and validation activities

Coordinate with process engineering, validation, quality assurance, automation and manufacturing teams

Perform root cause investigations and implement corrective actions related to HVAC or environmental excursions

Review contractor submittals, drawings, and engineering calculations

Provide technical leadership for energy efficiency and reliability improvements

Support audits, inspections, and regulatory reviews

Required Qualifications

Bachelor degree in Mechanical Engineering

Active Professional Engineer (PE) registration/license required

10+ years of mechanical engineering experience in pharmaceutical, biotech, or life sciences facilities

Demonstrated expertise with:

Pharmaceutical HVAC systems

Cleanroom Design

Aseptic manufacturing support

Environmental Control systems

Building automation systems

Experience supporting commissioning and qualification activities

Proficiency with engineering design tools and autocad/REVIT preferred

Excellent communication, technical writing, and project coordination skills

Preferred Qualifications

Experience with sterile injectable or biologis manufacturing facilities

Knowledge of containment systems and hazardous drug handling environments

LEED accreditation or energy management experience

Familiarity with risk-based contamination control strategies