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Aseptic Process Engineer Jobs in Illinois (NOW HIRING)

Clayco

Process Engineer

Chicago, IL · On-site

$135K - $185K/yr

The Process Engineer works closely with clients, process architects, utilities engineers ... Fill-finish (aseptic or non-aseptic) * Advanced therapy medicinal products (ATMPs), including cell ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers ... Fill-finish (aseptic or non-aseptic) * Advanced therapy medicinal products (ATMPs), including cell ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers ... Fill-finish (aseptic or non-aseptic) * Advanced therapy medicinal products (ATMPs), including cell ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers ... Fill-finish (aseptic or non-aseptic) * Advanced therapy medicinal products (ATMPs), including cell ...

Clayco (LJC)

Process Engineer

Chicago, IL

The Process Engineer works closely with clients, process architects, utilities engineers ... Fill-finish (aseptic or non-aseptic) * Advanced therapy medicinal products (ATMPs), including cell ...

Clayco (LJC)

Process Engineer

Chicago, IL · On-site

The Process Engineer works closely with clients, process architects, utilities engineers ... Fill-finish (aseptic or non-aseptic) * Advanced therapy medicinal products (ATMPs), including cell ...

fairlife

Senior Dairy Processing Engineer

Chicago, IL

$107K - $138K/yr

Process design, scale-up, and optimization * Define critical process parameters, key performance ... Experience with aseptic systems and packaging interactions (commercial aseptic operations strongly ...

fairlife

Senior Dairy Processing Engineer

Chicago, IL · On-site

$107K - $138K/yr

Process design, scale-up, and optimization * Define critical process parameters, key performance ... Experience with aseptic systems and packaging interactions (commercial aseptic operations strongly ...

fairlife

Senior Dairy Processing Engineer

Chicago, IL

$107K - $138K/yr

Process design, scale-up, and optimization * Define critical process parameters, key performance ... Experience with aseptic systems and packaging interactions (commercial aseptic operations strongly ...

fairlife LLC

Senior Dairy Processing Engineer

Chicago, IL · On-site

$107K - $138K/yr

Process design, scale-up, and optimization * Define critical process parameters, key performance ... Experience with aseptic systems and packaging interactions (commercial aseptic ...

Takeda

Process Engineering Team Lead

Round Lake, IL · On-site

$99K - $129K/yr

Lead the Process Engineering team responsible for supporting aseptic filling operations and cross-functional improvement initiatives. * Provide leadership, prioritization, technical direction, and ...

Danaher

Senior Engineer, Process Validation

Chicago, IL · On-site +1

$100K - $130K/yr

The Senior Engineer, Process Validation is responsible for leading & supporting internal and ... for aseptic manufacturing processes including sterile filtration, aseptic process simulation ...

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All JobsAseptic Process Engineer JobsAseptic Process Engineer Jobs in Illinois

Aseptic Process Engineer information

See Illinois salary details

$33.9K

$87.2K

$130.3K

How much do aseptic process engineer jobs pay per year?

As of Aug 2, 2026, the average yearly pay for aseptic process engineer in Illinois is $87,228.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,800.00 and $98,400.00 per year, depending on experience, location, and employer.

What are aseptic process engineers?

Aseptic process engineers are professionals who design, develop, and maintain sterile manufacturing systems, primarily in the pharmaceutical, biotechnology, and food industries. Their main responsibility is to ensure that products are produced in a contamination-free environment, using processes that prevent the introduction of microorganisms. This involves overseeing the design of cleanrooms, validating equipment, developing standard operating procedures, and ensuring regulatory compliance. Aseptic process engineers work closely with quality assurance teams to maintain high standards of product safety and efficacy. Their expertise is crucial for industries where product sterility is critical to consumer safety.

What engineer makes $500,000 a year?

A senior-level Aseptic Process Engineer in the pharmaceutical or biotech industry with extensive experience, advanced certifications, and leadership responsibilities can potentially earn $500,000 annually. Such high compensation often includes base salary, bonuses, and stock options, typically in large companies or specialized roles. However, this level of pay is uncommon and usually requires many years of expertise and a strategic position within the organization.

What are some common challenges faced by Aseptic Process Engineers, and how can they be addressed?

Aseptic Process Engineers often encounter challenges such as maintaining strict sterility standards, troubleshooting equipment issues, and ensuring compliance with changing regulatory requirements. Addressing these challenges requires strong attention to detail, proactive communication with cross-functional teams, and staying current with industry best practices and regulations. Collaborating closely with quality assurance, production, and maintenance teams helps to identify and resolve issues quickly, ensuring that processes remain efficient and compliant.

What is the highest paying job in food engineering?

In food engineering, senior roles such as Food Engineering Managers or Directors typically have the highest salaries, often exceeding $120,000 annually. These positions require extensive experience, leadership skills, and knowledge of food processing technologies and quality assurance systems.

What is the difference between Aseptic Process Engineer vs Pharmaceutical Manufacturing Technician?

AspectAseptic Process EngineerPharmaceutical Manufacturing Technician
CredentialsBachelor's degree in engineering, life sciences, or related field; GMP trainingHigh school diploma or associate degree; GMP training often required
Work EnvironmentCleanroom, sterile environments, manufacturing facilitiesManufacturing floors, production areas, sometimes cleanrooms
Industry UsageDesign, optimize, and validate aseptic processes in pharmaOperate equipment, assemble products, support manufacturing

The Aseptic Process Engineer focuses on designing and validating sterile manufacturing processes, requiring specialized engineering knowledge. In contrast, the Pharmaceutical Manufacturing Technician handles day-to-day production tasks, often with less formal education but essential for maintaining manufacturing flow. Both roles are vital in pharmaceutical production but differ in responsibilities and qualifications.

What is an aseptic process engineer?

An aseptic process engineer is a professional responsible for designing, implementing, and maintaining sterile manufacturing processes to ensure product safety and quality, often in pharmaceutical or biotech industries. They work with cleanroom environments, sterilization techniques, and process validation to prevent contamination. Knowledge of Good Manufacturing Practices (GMP) and relevant sterilization tools is essential for this role.

What engineers make $200,000 a year?

Aseptic Process Engineers in the pharmaceutical and biotech industries can earn $200,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High salaries are often associated with senior positions, specialized skills in sterile manufacturing, and working in regulated environments that require compliance with strict standards.

What are the key skills and qualifications needed to thrive as an Aseptic Process Engineer, and why are they important?

Aseptic Process Engineers need a strong background in chemical, mechanical, or biomedical engineering, along with experience in aseptic manufacturing environments and a solid understanding of GMP regulations. Familiarity with process automation systems, sterilization equipment, and industry certifications such as Six Sigma or Lean Manufacturing are often required. Attention to detail, strong problem-solving abilities, and effective communication are vital soft skills for ensuring product quality and process efficiency. These skills are crucial for maintaining sterile conditions, regulatory compliance, and the safe production of pharmaceuticals or biotechnology products.
What are popular job titles related to Aseptic Process Engineer jobs in Illinois? For Aseptic Process Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Aseptic Process Engineer jobs in Illinois look for? The top searched job categories for Aseptic Process Engineer jobs in Illinois are:
What cities in Illinois are hiring for Aseptic Process Engineer jobs? Cities in Illinois with the most Aseptic Process Engineer job openings:
Aseptic Process Engineer jobs near you

Global Process Engineer (Aseptic)

AbbVie

North Chicago, IL • On-site

$124K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 20 days ago

AbbVie rating

8.7

Company rating: 8.7 out of 10

Based on 100 frontline employees who took The Breakroom Quiz

14th of 86 rated pharmaceutical

Job description

Company Description
About AbbVie
AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas including immunology, oncology and neuroscience - and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on LinkedIn, Facebook, Instagram, X and YouTube.
Job Description
Purpose
The Global Process Support Engineer (Aseptic) will support the AbbVie Technical Operations Functions and the AbbVie Technical Centers worldwide. This position will be responsible for applying advanced scientific knowledge, engineering knowledge, mathematics, and ingenuity to complete complex assignments related to aseptic capital projects and aseptic process troubleshooting. The selected candidate will contribute to the development of new principles and concepts and is expected to lead change from an engineering perspective. Will also be responsible for solving operating issues and providing technical support to cross-functional teams within the Aseptic sites.
Responsibilities
  • Serves as organization spokesperson on advanced projects and/or programs related to aseptic operation including equipment selection. Presents results of projects both internally and externally.
  • Acts as advisor to management and operating sites on applications of new advanced processing equipment and participates in project planning, process update
  • Responsible for timely project completion.
  • May act as lead engineer, project leader, or project contributor.
  • Ensures quality and effectiveness of aseptic solutions as part of major projects through sound design, early risk assessments, and implementation strategies. Has full awareness of the potential consequences (defects and failure modes) of design changes to established processes.
  • Evaluates and integrate relevant engineering advances for improving or solving problems.
  • Understands the business implications of assigned products and processes and identify engineering solutions compatible with business needs.
  • Provides technical direction and feedback to others.
  • Responsible for compliance with applicable corporate and local policies and procedures.

Qualifications
MS or PHD in Mechanical, Chemical Engineering or related field with 6 to 8 years of engineering experience in pharmaceutical aseptic process design, equipment selection and operation in one of the following areas:
• general aseptic processing;
• upstream and downstream biological processing;
• aseptic fill finishing
Good knowledge of:
• Aseptic fill finish technology and suppliers
• Broader compounding, built infrastructure (cleanroom design, services (water, HVAC.....)
• Knowledge of regulatory environment and requirements both in Europe and the US
• Methods of Microbial control and environmental monitoring
• Control and information systems used in secondary pharma and fill finish on particular
• Understands both equipment control and SCADA and MES levels.
• Secondary packaging
• Single use systems
• Cleaning and sanitisation methodologies.
• Knowledge about associated technology (Lyophilisation, Blow Fill Seal)
• Application of robotics
Understanding of:
• typical process analysis and troubleshooting tools.
• high containment processing
• change control requirements
• key literature beyond regulations (ISPE, AMSE, ISO, USP)
• project costing, lead times, control and management
• broader commercial environment in the Pharma industry.
Experience:
• Demonstrated excellence in breadth and depth of knowledge within the aseptic discipline and is recognized as a subject matter expert
• Experience active participating or leading FMEA, Risk Assessments and/or Investigations for aseptic pharmaceutical processes.
• Must demonstrate negotiation skills and ability to reconcile differences
Additional Information
Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law:
  • The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of thisposting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location,and we may ultimately pay more or less than the posted range. This range may be modified in the future.
  • We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick), medical/dental/vision insurance and 401(k) to eligible employees.
  • This job is eligible to participate in our long-term incentive programs.

Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission,incentive, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole and absolute discretion unless anduntil paid and may be modified at the Company's sole and absolute discretion, consistent with applicable law.
AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives and serving our community. Equal Opportunity Employer/Veterans/Disabled.
US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html
US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:
https://www.abbvie.com/join-us/reasonable-accommodations.html

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About AbbVie

Sourced by ZipRecruiter

AbbVie's mission is to discover and deliver innovative medicines that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas: immunology, oncology, neuroscience, eye care, virology, women's health, and gastroenterology, in addition to products and services across its Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on Twitter, Facebook, Instagram, YouTube, and LinkedIn.

Industry

Scientific research and development services

Company size

10,000+ Employees

Headquarters location

North Chicago, IL, US

Year founded

2013

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