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Aircraft Sheet Metal Repair information

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How much do aircraft sheet metal repair jobs pay per hour?

As of Sep 2, 2026, the average hourly pay for aircraft sheet metal repair in the United States is $29.05, according to ZipRecruiter salary data. Most workers in this role earn between $25.24 and $32.93 per hour, depending on experience, location, and employer.

What is an aircraft sheet metal repair technician?

Aircraft Sheet Metal Repair technicians are skilled professionals who inspect, maintain, and repair the metal structures of aircraft, such as the fuselage, wings, and control surfaces. They use specialized tools and techniques to cut, shape, and fasten sheet metal parts, ensuring that repairs meet strict safety and quality standards. Their work is critical to maintaining the structural integrity and airworthiness of aircraft, and they often collaborate with engineers and other maintenance personnel.

What skills and qualifications are needed to thrive as an aircraft sheet metal repair technician?

To thrive as an Aircraft Sheet Metal Repair Technician, you need a solid understanding of aircraft structures, blueprint reading, and metal fabrication, often supported by vocational training or relevant certifications like an Airframe and Powerplant (A&P) license. Proficiency with sheet metal tools, riveting equipment, and aircraft maintenance management systems is essential. Attention to detail, manual dexterity, and strong problem-solving skills help technicians excel in this role. These skills ensure the structural integrity and safety of aircraft, which is critical for regulatory compliance and passenger safety.

What are common challenges faced in an aircraft sheet metal repair role, and how are they typically addressed?

One of the main challenges in Aircraft Sheet Metal Repair is working with tight tolerances and maintaining high safety standards, as even minor errors can compromise aircraft integrity. Technicians must also adapt to various metal types and complex aircraft structures, often needing to think critically to devise repair solutions in confined spaces or under time constraints. Collaboration with engineers and quality inspectors is vital to ensure repairs meet all regulatory and safety guidelines. Continuous training and adherence to detailed documentation help professionals overcome these obstacles and deliver reliable repairs.

What is the difference between Aircraft Sheet Metal Repair vs Aircraft Structural Technician?

AspectAircraft Sheet Metal RepairAircraft Structural Technician
CertificationsFAA Airframe & Powerplant (A&P) license often requiredFAA A&P license typically required
Work EnvironmentAircraft hangars, maintenance facilities, repair shopsAircraft maintenance facilities, repair shops, hangars
Job FocusRepairing, replacing, and fabricating sheet metal partsInspecting, repairing, and maintaining aircraft structural components

Aircraft Sheet Metal Repair specialists focus on repairing and fabricating sheet metal parts of aircraft, while Aircraft Structural Technicians handle broader structural repairs and inspections. Both roles require similar certifications and work environments, but their specific duties differ in scope and focus.

More about Aircraft Sheet Metal Repair jobs

What cities are hiring for Aircraft Sheet Metal Repair jobs?

Cities with the most Aircraft Sheet Metal Repair job openings:

What states have the most Aircraft Sheet Metal Repair jobs?

States with the most job openings for Aircraft Sheet Metal Repair jobs include:

What job categories do people searching Aircraft Sheet Metal Repair jobs look for?

The top searched job categories for Aircraft Sheet Metal Repair jobs are:

Aircraft Sheet Metal Repair jobs near you
Infographic showing various Aircraft Sheet Metal Repair job openings in the United States as of August 2026, with employment types broken down into 91% Full Time, 6% Part Time, 1% Contract, and 2% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $60,427 per year, or $29.1 per hour.

Lead Aircraft Sheet Metal Technician

Flightcheck Aviation Services

Bensenville, IL

$47 - $50/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 17 days ago

Job description

Lead Aircraft Sheet Metal Technician

Flightcheck Commercial Aviation was founded in 2004 and is now one of the largest Commercial Line Maintenance providers. We provide technical handling, aircraft de-icing and limited ground handling for over 25 Domestic and International Airlines. Flightcheck provides workplace stability, affordable comprehensive benefits and development/training opportunities for you to grow your career with us!

We are currently seeking an experienced Lead Aircraft Sheet Metal Technician!

The Lead Aircraft Sheet Metal Technician will supervise and perform advanced sheet metal repairs, modifications, and installations on aircraft structures. Ensure compliance with FAA regulations and company standards while leading a team of skilled technicians. This individual will also support AOG operations at various stations.

What we offer:

  • Pay from $47-$50 per hour- Based on experience
  • Full comprehensive and affordable benefit plans (Medical, Dental, Vision)
  • 401k with a company match
  • Paid vacation and holiday pay
  • In-house certification opportunities
  • Family oriented culture
  • Stable work environment with continuous development and training opportunities to help you grow your career with us!

Duties and Responsibilities:

  • Lead and mentor sheet metal team; assign tasks and ensure quality
  • Perform complex sheet metal fabrication and repairs per technical drawings
  • Maintain compliance with FAA, OEM, and safety standards.
  • Inspect completed work and document maintenance actions
  • Perform Line Maintenance duties other than Sheetmetal.
  • AOG travel on an as needed basis.

Requirements:

  • Must have a High School Diploma or GED equivalent
  • Must have a valid A&P and State Driver's License
  • Must be able to read, write and understand English and the ability to interpret technical data and special operating instructions
  • Must be able to lift and move up to 70 pounds
  • Must have 5+ years aircraft sheet metal experience; 2+ years in a lead role
  • Must be able to pass background check and pre-employment drug screening
  • Must be able to climb ladders ranging from 6 to 10 feet tall
  • Must have strong technical, leadership, and communication skills.

Workplace environment:

  • Potential exposure to fumes or airborne particles, toxic chemicals, and moving mechanical parts.
  • Occasionally exposed to wet and/or humid conditions and extreme heat. You will often be exposed to various weather elements as well.
  • The noise level in the work environment is typically loud.

Flightcheck is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

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