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How much do aircraft fuel system mechanic jobs pay per hour?

As of Aug 22, 2026, the average hourly pay for aircraft fuel system mechanic in the United States is $28.66, according to ZipRecruiter salary data. Most workers in this role earn between $18.27 and $35.34 per hour, depending on experience, location, and employer.

What is an aircraft fuel system mechanic?

An Aircraft Fuel System Mechanic is responsible for inspecting, maintaining, and repairing aircraft fuel systems to ensure safe and efficient operation. This includes troubleshooting fuel leaks, replacing faulty components, and conducting pressure and flow tests. They work with fuel tanks, pumps, valves, and gauges to maintain compliance with aviation safety regulations. Attention to detail and knowledge of fuel distribution systems are essential for preventing malfunctions. This role is critical in keeping aircraft operational and ensuring passenger and crew safety.

What are the key skills and qualifications needed to thrive as an aircraft fuel system mechanic?

To thrive as an Aircraft Fuel System Mechanic, you need a solid understanding of aircraft fuel system components, strong mechanical aptitude, and often a high school diploma or relevant technical certification. Familiarity with diagnostic tools, fuel leak detection equipment, technical manuals, and, in some cases, an Airframe & Powerplant (A&P) certification is highly beneficial. Attention to detail, problem-solving ability, and effective teamwork are vital soft skills in this field. These competencies are crucial for ensuring the reliability, safety, and efficiency of aircraft fuel systems, directly impacting flight safety and regulatory compliance.

What are some common challenges faced by aircraft fuel system mechanics on the job?

Aircraft Fuel System Mechanics often work in confined spaces and must handle complex troubleshooting tasks under strict safety protocols. Working conditions can involve variable hours, exposure to aircraft fuels, and the need to follow detailed maintenance and inspection checklists closely. Collaborating with other aviation professionals, such as engineers and maintenance crews, is common and essential for resolving issues efficiently. The role requires adaptability and a strong commitment to safety to ensure aircraft are ready for operation and compliant with regulations.

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Aircraft Fuel System Mechanic jobs near you
Infographic showing various Aircraft Fuel System Mechanic job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 84% Full Time, 12% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $59,622 per year, or $28.7 per hour.

Fuel Cell Mechanic F-16 Aircraft

Total Aviation Staffing, LLC

Greenville, SC • On-site

$32 - $38/hr

Full-time

Re-posted 20 days ago

Job description

Total Aviation Staffing is hiring a Fuel Cell Mechanic for our client, a leading aviation and aerospace maintenance organization supporting defense aircraft programs.
This role is ideal for an experienced aircraft fuel cell technician with hands-on experience performing fuel cell maintenance, removal, installation, inspection, leak checks, and sealing work on military aircraft. You will support critical maintenance operations on F-16 aircraft, helping ensure fuel systems, wings, components, and related assemblies are maintained to the highest standards of safety, quality, and reliability.
If you have recent fuel cell experience, strong attention to detail, and the ability to work in a fast-paced aerospace maintenance environment, this is a strong opportunity to build your career while supporting mission-critical defense aviation programs.
What You’ll Do
As a Fuel Cell Mechanic, you will perform fuel cell maintenance, inspection, removal, installation, and troubleshooting work on F-16 aircraft.
Key responsibilities include:
  • Remove, install, inspect, and support maintenance of F-16 aircraft wings and fuel cells.
  • Assemble and install aircraft fuel system components, including fuel lines, fittings, hardware, and related assemblies.
  • Perform leak test support and diagnose results to identify fuel system, sealing, structural, drawing, or specification-related issues.
  • Identify deficiencies and recommend corrective actions to resolve fuel cell, sealing, or assembly concerns.
  • Support aircraft fuel system maintenance in accordance with technical data, specifications, and safety requirements.
  • Handle hazardous materials in accordance with government regulations, safety procedures, and company policies.
  • Perform repetitive maintenance tasks, overhead work, and detailed hands-on fuel cell repair activities.
  • Maintain high standards of safety, quality, cleanliness, and workmanship.
  • Work closely with maintenance, inspection, and quality teams to support aircraft readiness and compliance.

What We’re Looking For
The ideal candidate is a hands-on aircraft maintenance professional with strong fuel cell experience and the ability to perform detailed work safely and accurately. You should be comfortable working around aircraft fuel systems, confined spaces, hazardous materials, technical procedures, and strict quality standards.
This role is a strong fit for someone who understands that fuel cell work is not the place for shortcuts. Leaks do not care about good intentions — the work has to be right.
Required Qualifications
  • Minimum of 4+ years of recent hands-on aircraft fuel cell experience.
  • Experience performing fuel cell removal, installation, inspection, leak checks, or related aircraft fuel system maintenance.
  • Ability to understand and follow safety rules, procedure manuals, technical instructions, and work documentation.
  • Ability to work with hazardous materials in accordance with government regulations and safety requirements.
  • Ability to frequently stand, walk, stoop, kneel, squat, and crawl.
  • Ability to perform repetitive movements and overhead work.
  • Ability to regularly lift, push, or pull up to 25 lbs.
  • Ability to occasionally lift, push, or pull up to 50 lbs.
  • Strong attention to detail and commitment to quality workmanship.
  • Ability to work in a fast-paced aviation maintenance or aerospace production environment.

Preferred Qualifications
  • Experience working on F-16 aircraft.
  • Aircraft bladder installation experience.
  • Military aircraft maintenance experience.
  • Experience with aircraft fuel lines, fittings, sealing, leak testing, and fuel system troubleshooting.
  • Aerospace, defense, depot-level maintenance, modification, or MRO experience.
  • Familiarity with aircraft structural assemblies, wings, fuel tanks, and related components.

Why This Role Stands Out
This is a strong opportunity for an experienced aircraft fuel cell mechanic to work on one of the most recognized military aircraft platforms in the world.
This opportunity offers:
  • Competitive pay of $32.00 – $38.00 per hour
  • Hands-on fuel cell maintenance work on F-16 aircraft
  • Opportunity to support defense aviation and mission-critical aircraft readiness
  • Work in a technical aerospace maintenance environment
  • Potential for long-term career growth in aviation, aerospace, and defense maintenance
  • Team-focused environment committed to quality, safety, and precision

Apply Today
If you are an experienced Fuel Cell Mechanic, Aircraft Fuel Cell Technician, Aircraft Fuel Systems Mechanic, F-16 Mechanic, or Military Aircraft Maintenance Technician looking for your next opportunity, we encourage you to apply today.
Total Aviation Staffing connects qualified aviation professionals with career opportunities across commercial aviation, business aviation, MRO, aerospace manufacturing, defense, aircraft maintenance, and aviation technology.
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About Total Aviation Staffing

Sourced by ZipRecruiter

Total Aviation Staffing, located in San Antonio, Texas, United States, operates within the vibrant and dynamic aviation industry. As implied by its name, its core focus lies in providing comprehensive staffing solutions to companies in this sector, serving aviation companies throughout every step of their recruitment journeys. Total Aviation Staffing sustains a unique niche, contributing profoundly to the workings of airlines, airfreight, and aerospace entities by procuring and delivering highly skilled and competent professionals. The official website, totalaviationstaffing.com, provides in-depth details regarding the company's services, achievements, and work principles.

Industry

Recruiting and staffing services

Company size

51 - 200 Employees

Headquarters location

San Antonio, TX, US

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