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Aerospace Test Engineer Jobs in Wisconsin (NOW HIRING)

amphenol

Test Technician

Franklin, WI · On-site

Assists Quality and Engineering departments in performing other special tests as required * Creates ... Experience within the Aerospace Industry with exposure to AS9100 and FAA regulations preferred ...

Plexus Corp.

Test Support Technician

Appleton, WI · On-site

$46K - $69K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Driven by a passion for excellence, we partner with leading Aerospace/Defense, Healthcare/Life ... Developed new programs, completed test acceptance/validations, and implemented engineering changes ...

Firefly Aerospace

WI · On-site

$110 - $145/hr

Careers At Firefly Aerospace Share with friends or Subscribe! Current job opportunities are posted ... You will report to the Director of Electrical Engineering and serve as the programmatic arm of the ...

Howmet Aerospace

Entry Level Tool Maker - Technician

Mauston, WI

$29.50 - $38/hr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... advanced engineered solutions for the aerospace and transportation industries. Our primary ... Assemble, adjust, and test completed dies or tooling to confirm they meet quality and performance ...

Arnold Magnetic Technologies

Manufacturing Engineer

Madison, WI · On-site

$73K - $94K/yr

... aerospace and defense to motorsport and academic research. Our Technology Center is a small, fast ... Assemble, test, and debug prototype and pre-production components. * Use hand tools and precision ...

Sanmina

Production Test Technician

Pleasant Prairie, WI

$16.50 - $20.50/hr

... aerospace, industrial and semiconductor systems, medical, multimedia, computing and storage ... programming component boards or functional test documents Excellent computer skills (Word, Excel ...

RFA Engineering

Electrical Design Engineer

Horicon, WI · On-site

$70K - $100K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Work with test verification and validation group to plan, coordinate, and perform testing on ... Bachelor's degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering ...

Plexus Corp.

Test Technician

Neenah, WI · On-site

$43K - $64K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Driven by a passion for excellence, we partner with leading Aerospace/Defense, Healthcare/Life ... Engineering or Science. * One (1) or more years of related experience is preferred. * An equivalent ...

Firefly Aerospace

WI · On-site

$120 - $160/hr

  • Medical

  • Dental

  • Vision

  • PTO

Participate in critical technical work including algorithm development, test campaign execution ... Master's degree or PhD in aerospace engineering or related field, or bachelor's degree with ...

Howmet Aerospace

Heat Treat Machining Operator

Mauston, WI

$19 - $24.50/hr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

... advanced engineered solutions for the aerospace and transportation industries. Our primary ... You must know proper testing procedures for all orders being run and be able to test parts being ...

Firefly Aerospace

WI · On-site

$120 - $160/hr

  • Medical

  • Dental

  • Vision

  • PTO

Participate in critical technical work including algorithm development, test campaign execution ... Master's degree or PhD in aerospace engineering or related field, or bachelor's degree with ...

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Aerospace Test Engineer information

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How much do aerospace test engineer jobs pay per hour?

As of Aug 15, 2026, the average hourly pay for aerospace test engineer in Wisconsin is $44.66, according to ZipRecruiter salary data. Most workers in this role earn between $33.75 and $52.88 per hour, depending on experience, location, and employer.

What are the typical daily responsibilities of an aerospace test engineer?

On a typical day, an Aerospace Test Engineer designs and executes tests on aerospace components or systems, collects and analyzes performance data, and prepares detailed technical reports. They collaborate closely with design, manufacturing, and quality assurance teams to ensure products meet stringent safety and performance standards. Test Engineers may also troubleshoot unexpected results, refine test procedures, and participate in cross-functional meetings to discuss findings and recommend improvements. The role requires balancing hands-on work with documentation and communication to ensure successful project outcomes.

What is an aerospace test engineer?

An Aerospace Test Engineer is responsible for designing, conducting, and analyzing tests on aircraft, spacecraft, and related components to ensure safety, performance, and compliance with industry standards. They develop test procedures, operate specialized testing equipment, and interpret data to identify potential issues. This role involves collaboration with design and manufacturing teams to improve product reliability and efficiency. Aerospace Test Engineers work in laboratories, wind tunnels, or flight test environments and may specialize in areas such as structural testing, propulsion systems, or avionics. Their work is crucial for verifying that aerospace systems meet rigorous regulatory and safety requirements before deployment.

What are the key skills and qualifications needed to thrive as an aerospace test engineer?

Aerospace Test Engineers require a strong background in aerospace engineering, physics, or related disciplines, with expertise in test planning, data analysis, and troubleshooting. Familiarity with industry-standard testing equipment, data acquisition systems, simulation software, and certifications such as AS9100 or Six Sigma are often expected. Excellent problem-solving, communication, and teamwork skills set outstanding candidates apart. These abilities ensure accurate and safe testing procedures, effective collaboration with multidisciplinary teams, and reliable validation of aerospace components and systems.

What are the most commonly searched types of Aerospace Test Engineer jobs in Wisconsin?

The most popular types of Aerospace Test Engineer jobs in Wisconsin are:

What are popular job titles related to Aerospace Test Engineer jobs in Wisconsin?

For Aerospace Test Engineer jobs in Wisconsin, the most frequently searched job titles are:

What job categories do people searching Aerospace Test Engineer jobs in Wisconsin look for?

The top searched job categories for Aerospace Test Engineer jobs in Wisconsin are:

Aerospace Test Engineer jobs near you
Infographic showing various Aerospace Test Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 100% Full Time. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $92,888 per year, or $44.7 per hour.

Staff Aerostructures Design Engineer (R5160)

The available sources do not contain information about the company name for rounx.com.

WI • On-site

$100 - $130/hr

Other

Posted 2 days ago

New

Job description

Job Description:

Shield AI is seeking a Staff Aerostructures Design Engineer to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release.

You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands‑on design environments and is eager to take increasing ownership of flight‑critical designs.

What you'll do:
  • Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures.
  • Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release.
  • Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed.
  • Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces.
  • Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification.
  • Generate high-quality design documentation, drawings, interface definitions, and analysis reports in compliance with aerospace standards.
  • Partner with manufacturing and flight test teams to resolve build issues and support hardware through test and deployment.
  • Participate in design reviews and technical discussions, presenting work clearly and incorporating feedback effectively.
  • Continuously improve personal technical depth in structural layout, joints, fasteners, tolerancing, and structural optimization.
Required qualifications:
  • Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
  • 8+ years of experience in aircraft structural design or closely related aerospace structures.
  • Experience designing and releasing structural components in development or production environments.
  • Working knowledge of composite and metallic structures, including fasteners, bonded joints, and load paths.
  • Proficiency in CAD tools (NX, CATIA, SolidWorks, or similar).
  • Understanding of GD&T, tolerance stackups, and DFMA principles.
  • Strong written and verbal technical communication skills.
  • Demonstrated ability to operate in fast-paced, high‑ownership engineering environments.
  • Ability to get an S/SAR level security clearance desired.
Preferred qualifications:
  • M.S. degree in Aerospace or Mechanical Engineering.
  • Experience supporting UAV, DoD, or aerospace vehicle programs.
  • Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
  • Experience supporting hardware through test, failure analysis, and design iteration.
  • Exposure to composite design and manufacturing methods.
  • Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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