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Advanced Process Control Engineer Jobs in Dallas, TX

Union Technologies

Senior Process Engineer

Dallas, TX · On-site

$90K - $130K/yr

... advanced robotics, manufacturing, and software into sovereign factory systems at scale ... Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control. * Leverage ...

Union Technologies

Senior Process Engineer

Dallas, TX · On-site

$90K - $130K/yr

... advanced robotics, manufacturing, and software into sovereign factory systems at scale ... Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control. * Leverage ...

Exyte Group

Lead QA/QC Engineer

Dallas, TX · On-site

$118K/yr

Discover your exciting role The Lead QA/QC Engineer is responsible for establishing, overseeing ... Civil, Structural Steel, Mechanical, Piping, HVAC, Electrical and Instrumentation, Process, with ...

Qualus

Lead Engineer - Protection & Control

Fort Worth, TX

$98K - $129K/yr

Perform/Ensure company's Quality Assurance/Quality Control (QA/QC) processes are followed on all design packages. * Delegating, planning, prioritizing and reviewing the work of other engineers will ...

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All JobsAdvanced Process Control Engineer JobsAdvanced Process Control Engineer Jobs in Dallas, TX

Advanced Process Control Engineer information

See Dallas, TX salary details

$51.9K

$97.7K

$145.4K

How much do advanced process control engineer jobs pay per year?

As of Jun 21, 2026, the average yearly pay for advanced process control engineer in Dallas, TX is $97,695.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,700.00 and $115,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Advanced Process Control Engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

How does an Advanced Process Control Engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are Advanced Process Control Engineers?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.
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Advanced Process Control Engineer jobs near you
Infographic showing various Advanced Process Control Engineer job openings in Dallas, TX as of June 2026, with employment types broken down into 2% Locum Tenens, 2% As Needed, 43% Full Time, 44% Part Time, 7% Contract, and 2% Nights. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $97,695 per year, or $47 per hour.

Senior Process Engineer

Union Technologies

Dallas, TX • On-site

$90K - $130K/yr

Full-time

Posted 14 days ago

Job description

Union Technologies is reindustrializing America’s defense manufacturing base with a first-of-its-kind Factories-as-a-Stockpile™ model, integrating advanced robotics, manufacturing, and software into sovereign factory systems at scale. Headquartered in Dallas, Texas, UNION is dedicated to restoring America’s industrial strength and guaranteeing deterrence for the century ahead.

We recently emerged from stealth with $50M in funding led by top-tier venture investors and strategic partners. Read more in our Press Release

Key Responsibilities:

  • Develop and qualify robust industrial processes for defense-grade steel forgings, ensuring first article compliance with defense standards.

  • Perform first article inspections (FAI) and process validations to deliver battle-ready products.

  • Use CpK/PpK statistical analysis and tools (8D, 5-Why) to ensure process capability and stability.

  • Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control.

  • Leverage expertise in metal processing, including heat treating and chemical coatings,

    to meet defense specifications.

  • Utilize Lean and Six Sigma methodologies to optimize processes and eliminate

    inefficiencies.

  • Partner with operations, quality, safety and engineering teams on short term and long term improvement efforts

Required Qualifications:

  • US Person - Must be a US Citizen or green card holder

  • Education: Bachelor’s in Process Engineering, Industrial Engineering, Metallurgy,

    Materials Science, or Chemical Engineering.

  • Experience: 3-5+ years in process engineering; working in processes for defense, aerospace, or complex manufacturing/assembly; experience with first article inspections is a plus.

  • Technical Skills: CpK/PPK analysis, SPC, RCCA tools (8D, 5-Why), JMP and Python.

  • Work Style: Hands-on, on the floor problem solving, team support

  • Soft Skills: Strong communicator; proactive problem-solver, willing to learn and grow

  • Physical Requirements: Stand, walk, lift 50 lbs in a gritty shop with heat and noise.

Preferred Qualifications:

  • Defense standards knowledge (MIL-STD, ITAR).

  • Expertise in metal processing, including heat treating and chemical coatings for ferrous,

    non-ferrous, and super alloys.

  • Experience with non-destructive testing (NDT) methods (ultrasonic, dye penetrant) for

    process validation.

  • Six Sigma Black Belt or ASQ Certified Manufacturing Engineer (CMfgE).

Work Environment:

You’ll fight on the shop floor in Dallas, with occasional office time and travel for process

validations or customer ops.

Compensation Range: $90K - $130K