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3D Printing Engineer Jobs in Alabama (NOW HIRING)

Lead Hardware Design Engineer, sUAS

Madison, AL · On-site

$110 - $160/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Develop and build prototype hardware using 3D printing and other rapid prototyping methods ... Prepare engineering documentation, including technical reports, work instructions, and test ...

Lead Hardware Design Engineer, sUAS

Madison, AL · On-site

$120 - $170/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Develop and build prototype hardware using 3D printing and other rapid prototyping methods ... Prepare engineering documentation, including technical reports, work instructions, and test ...

... and 3D printing processes. * Project management: * Estimate and establish cost parameters for ... Engineering support roles: * Support IATF 16949 quality management system within product ...

... and 3D printing processes. * Project management: * Estimate and establish cost parameters for ... Engineering support roles: * Support IATF 16949 quality management system within product ...

Sr. Mechanical Engineer

Huntsville, AL · On-site

$103K - $136K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Leads engineering teams, manages project timelines, ensures compliance with industry standards ... Lead rapid prototyping (3D printing, composites, machined parts) and hands-on integration * Conduct ...

Mechanical Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Working experience with 3D printing. * Experience in UAV aircrafts, robotics development, and/or hobby drones. Physical Requirements The physical demands described here are representative of those ...

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3D Printing Engineer information

See Alabama salary details

$53.9K

$82K

$139.1K

How much do 3d printing engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for 3d printing engineer in Alabama is $82,038.00, according to ZipRecruiter salary data. Most workers in this role earn between $62,100.00 and $95,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a 3D printing engineer?

To thrive as a 3D Printing Engineer, you need a strong grasp of additive manufacturing principles, CAD modeling, materials science, and usually a degree in engineering or a related field. Familiarity with 3D printing technologies like FDM, SLA, SLS, and software such as SolidWorks or AutoCAD, as well as certifications like SME AM Additive Manufacturing Certification, are common requirements. Attention to detail, creative problem-solving, and effective teamwork enhance performance in this role. These skills are essential for producing high-quality prototypes or parts, troubleshooting complex processes, and collaborating efficiently within multidisciplinary teams.

What does a 3D printing engineer do?

A 3D Printing Engineer is responsible for designing, optimizing, and overseeing the additive manufacturing process. They work with various 3D printing technologies, materials, and software to create prototypes, functional parts, and production-ready components. Their role often involves troubleshooting print failures, refining designs for manufacturability, and ensuring quality control. They may collaborate with engineers, designers, and manufacturers to develop innovative solutions. Strong knowledge of CAD software, material properties, and printing techniques is essential for success in this field.

What are popular job titles related to 3D Printing Engineer jobs in Alabama?

For 3D Printing Engineer jobs in Alabama, the most frequently searched job titles are:

What cities in Alabama are hiring for 3D Printing Engineer jobs?

Cities in Alabama with the most 3D Printing Engineer job openings:

Infographic showing various 3D Printing Engineer job openings in Alabama as of August 2026, with employment types broken down into 86% Full Time, 9% Part Time, and 5% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $82,038 per year, or $39.4 per hour.

Lead Hardware Design Engineer, sUAS

Colsa

Madison, AL • On-site

Full-time

Posted 18 days ago


Job description


COLSA Corporation is seeking a Lead Hardware Design Engineer with small Uncrewed Aircraft Systems (sUAS) experience to provide technical leadership to our design engineering team. This position will lead the design, development, integration, testing, and sustainment of hardware systems supporting sUAS platforms while guiding engineers and technicians throughout the product development process. The selected candidate will work across the full product lifecycle, from concept development and prototyping through manufacturing, system integration, testing, field support, and sustainment.
Principal Duties and Responsibilities:
  • Design, develop, and support hardware solutions for small Uncrewed Aircraft Systems (sUAS), including airframes and related components.
  • Provide technical guidance and work leadership to junior design engineers and engineering technicians throughout the full production lifecycle.
  • Create and maintain 3D models, assemblies, engineering drawings, and manufacturing documentation.
  • Manage engineering documentation, revisions, and product configurations using SolidWorks PDM.
  • Develop and build prototype hardware using 3D printing and other rapid prototyping methods.
  • Evaluate hardware designs to ensure they meet performance, reliability, manufacturability, and cost objectives.
  • Support hardware integration, assembly, testing, and validation throughout the development lifecycle.
  • Develop and execute hardware test plans, document results, and recommend design improvements based on test findings.
  • Collaborate with electrical, software, systems, manufacturing, and test engineers to support successful system integration and product development.
  • Prepare engineering documentation, including technical reports, work instructions, and test procedures.
  • Apply engineering principles to identify, troubleshoot, and resolve technical challenges while balancing performance, schedule, cost, and mission requirements.
  • Participate in design reviews, technical meetings, and customer briefings.
  • Develop and maintain engineering processes, standards, and technical documentation.

At COLSA, people are our most valuable resource and centered at our core value. We invite you to unite your talents with opportunity and be a part of our "Family of Professionals!" Learn about our employee-centric culture and benefits here: https://www.colsa.com/culture_benefits
Required Experience
  • Bachelor's degree in Mechanical Engineering, Hardware Engineering, Aerospace Engineering, Electrical Engineering, or a related technical discipline, or equivalent experience
  • Minimum of 10-16 years of related experience
  • Demonstrated expertise with SolidWorks CAD and SolidWorks PDM
  • Hands-on experience with 3D modeling, additive manufacturing, including 3D printing, rapid prototyping, and design
  • Demonstrated ability to evaluate and balance competing system-level constraints during the design, integration, and testing of uncrewed systems to meet customer needs
  • Proven ability to lead and mentor multidisciplinary engineering teams in fast-paced uncrewed systems design, testing, and field environments
  • Experience overseeing multiple complete product development lifecycles for an uncrewed aerial system, from concept through completion
  • U.S. Citizenship required; selected candidate must successfully complete a criminal background check prior to the start date

Applicant selected will be subject to a government security investigation and must meet eligibility requirements for access to classified information. COLSA Corporation is an Equal Opportunity Employer, Minorities/Females/Veterans/Disabled. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, or national origin.