Validation Engineer Jobs in Alabama (NOW HIRING)

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We are seeking a Manufacturing Engineering Specialist to support and optimize back-end electronics manufacturing processes, including press-fit operations, mechanical PCB assembly, and full box build integration. This role will be responsible for press-fit program development, tooling design, process validation, and continuous improvement across mechanical and electromechanical assembly lines.

The ideal candidate will bring 3-5 years of experience in electronics manufacturing and possess hands-on knowledge of press-fit technology, fixture/tooling development, BOM management, and assembly documentation. This role is critical in ensuring high-quality, repeatable processes that meet production throughput and reliability requirements.

Process Development & Ownership

• Develop, validate, and maintain back-end manufacturing processes, including:
  • Press-fit insertion operations
  • Mechanical PCB assembly
  • Box build and final system integration
• Establish and document standard work instructions, process flows, and control plans
• Define critical process parameters and ensure adherence to product specifications and customer requirements

Press-Fit Program & Tooling Development

• Develop and optimize press-fit programs including force monitoring windows, insertion profiles, and compliance limits
• Design, specify, and validate press-fit tooling and fixtures (nests, supports, alignment guides)
• Ensure coplanarity, hole alignment, and mechanical integrity meet engineering drawing requirements
• Analyze insertion force data and troubleshoot defects such as bent pins, incomplete insertion, or board damage

Assembly Tooling & Fixture Design

• Design and implement custom assembly tooling and fixtures for PCB and box build processes
• Partner with internal teams or external vendors for tool fabrication and qualification
• Improve ergonomics, repeatability, and poka-yoke features within assembly processes
• Support preventive maintenance and calibration of fixtures and tooling

New Product Introduction (NPI) & Production Launch

• Lead manufacturing engineering activities during NPI builds and product launches
• Review and validate Bills of Material (BOM), assembly drawings, and work instructions for manufacturability
• Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) improvements
• Support first article builds, line validation, and readiness reviews

BOM & Documentation Management

• Interpret and validate multi-level BOMs, assembly drawings, and mechanical schematics
• Ensure alignment between engineering releases and manufacturing processes
• Validate Engineering Change Orders (ECOs) and implement updates on the production floor

Troubleshooting & Continuous Improvement

• Diagnose and resolve manufacturing issues related to:
  • Press-fit defects
  • Mechanical tooling
  • Assembly variation
• Drive improvements in First Pass Yield (FPY), DPMO, and Overall Tooling/Equipment Effectiveness (OEE)
• Implement Lean Manufacturing and Six Sigma tools to reduce waste and variation

Quality & Compliance

• Ensure processes meet applicable standards such as IPC-A-610, J-STD-001, and customer-specific requirements
• Support internal and external audits
• Partner with Quality Engineering to resolve non-conformances and implement corrective actions

Cross-Functional Collaboration

• Work closely with Design Engineering, Quality, Test Engineering, Supply Chain, and Production
• Interface with suppliers for tooling, materials, and process improvements
• Provide technical support and training to production operators and technicians

Data Analysis & Reporting

• Analyze manufacturing data using MES systems, SPC tools, and Excel-based reporting
• Track key performance indicators and provide regular process performance updates
• Use data-driven insights to support decision-making and process improvements
• Other projects and assignments may result and be assigned to accommodate the changing needs of the department and the Company.

• 3-5 years of experience in electronics manufacturing or related engineering role
• Hands-on experience with:
  • Press-fit processes and tooling
  • Mechanical PCB assembly and box build
  • Fixture and tooling design
• Strong ability to read and interpret BOMs, assembly drawings, and engineering documentation
• Experience with manufacturing process development and validation
• Proficiency with Excel, Word, and manufacturing systems (MES/SPC tools)
• Strong troubleshooting and analytical skills
• High school diploma or GED required. Associate degree in Electronics, Manufacturing Technology, or related field preferred. Minimum 3-5 years of hands-on experience in electronics manufacturing. Equivalent combination of education and experience will be considered.

• Experience with CAD tools (SolidWorks, AutoCAD) for tooling design
• 3D printed tooling design. Design and Programming.
• Familiarity with automation and semi-automated assembly systems
• Experience with DOE, SPC, and Six Sigma methodologies

Exposure to high-mix, low-volume manufacturing environments