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Thermal Modeling Simulation Engineer Jobs (NOW HIRING)

The Role This position owns thermal modeling for CspeedIO optical engines, from die-level power ... Engineering, Physics, or equivalent practical background. * 6+ years of thermal simulation for ...

Modeling Simulation Engineer Who We Are: TechSource, a Salas O'Brien company and a previous DOE Small Business of the Year recipient and ten-time Inc. 5000 winner, is a nationally recognized ...

The Role This position owns thermal modeling for CspeedIO optical engines, from die-level power ... Engineering, Physics, or equivalent practical background. * 6+ years of thermal simulation for ...

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Thermal Modeling Simulation Engineer information

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$43.5K

$104.5K

$167.5K

How much do thermal modeling simulation engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for thermal modeling simulation engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does a thermal modeling simulation engineer do?

A Thermal Modeling Simulation Engineer is responsible for analyzing and predicting how heat moves and is managed within systems, such as electronics, vehicles, or buildings. They use specialized software to create simulations that model temperature distributions, heat transfer, and cooling strategies. Their work helps ensure products operate safely and efficiently by preventing overheating and optimizing thermal performance. This role often involves collaborating with design, mechanical, and electrical engineers to integrate thermal solutions into the overall product design.

What are some typical interdisciplinary collaborations for a thermal modeling simulation engineer?

Thermal Modeling Simulation Engineers frequently collaborate with mechanical, electrical, and materials engineers to optimize system performance and ensure thermal reliability. They often work alongside design teams during product development phases, providing simulation data to guide component placement and material selection. Additionally, they may interact with testing and validation teams to compare simulation results with physical prototypes and refine models as needed. This multidisciplinary teamwork is essential for integrating thermal solutions into complex systems and meeting project goals efficiently.

What are the key skills and qualifications needed to thrive as a thermal modeling simulation engineer, and why are they important?

To thrive as a Thermal Modeling Simulation Engineer, you need a strong background in thermal engineering, heat transfer, fluid dynamics, and a relevant engineering degree. Proficiency in simulation software such as ANSYS, COMSOL, or CFD tools, as well as experience with programming languages like MATLAB or Python, is typically required. Analytical thinking, problem-solving, and effective communication are essential soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate thermal analysis, efficient design solutions, and successful project outcomes in industries reliant on thermal management.

What is the difference between Thermal Modeling Simulation Engineer vs Mechanical Design Engineer?

AspectThermal Modeling Simulation EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or related engineering; proficiency in thermal analysis softwareBachelor's or Master's in Mechanical Engineering; CAD and design software skills
Work EnvironmentDesign labs, simulation software environments, R&D departmentsDesign offices, manufacturing facilities, prototyping labs
Industry UsageElectronics, aerospace, automotive, HVAC industriesConsumer products, automotive, aerospace, machinery
Common Search/ComparisonYesYes

The Thermal Modeling Simulation Engineer focuses on analyzing and predicting thermal behaviors using simulation tools, primarily working on thermal management and heat transfer issues. In contrast, the Mechanical Design Engineer concentrates on creating mechanical components and systems, often involving physical design and prototyping. Both roles require a strong engineering background but differ in their core responsibilities and tools used.

What are popular job titles related to Thermal Modeling Simulation Engineer jobs?

For Thermal Modeling Simulation Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Modeling Simulation Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Principal Engineer, Advanced Thermal Modeling

Jessup, MD • On-site

Baltimore Aircoil Company
Industrial Machinery Manufacturing • 501 - 1,000 employees

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 22 days ago


Baltimore Aircoil Company rating

6.7

Company rating: 6.7 out of 10

Based on 15 frontline employees who took The Breakroom Quiz


Job description

POSITION PURPOSE

The Global Advanced Digital Engineering team is Baltimore Aircoil Company’s (BAC) engine, combining domain SME, software, and automation expertise to build modular, scalable, and reusable engineering capability, including models, methods, tools, CAD and simulation environments, workflows, and digital architectures that improve speed, quality, and consistency of engineering outcomes across BAC’s products, applications, and digital ecosystems.

The Principal Engineer, Advanced Thermal Modeling leads thermal modeling capability across BAC’s product and application space as a working technical leader and leads a small expert team. The role spans unit-level physics, system-level performance, and cost-of-ownership modeling, with accountability for modeling strategy, architecture, and delivery through direct contribution and team execution, and translates thermodynamic and heat transfer expertise into scalable modeling frameworks, simulation tools, and validated methods.

PRINCIPAL ACCOUNTABILITIES

  • Define and own the modeling strategy, architecture, and governing frameworks spanning unit-level physics and system-level performance across BAC’s cooling technologies, including evaporative, hybrid, adiabatic, and dry systems
  • Define and translate thermodynamics, fluid dynamics, and heat transfer knowledge into reusable models, simulation architectures, and prediction tools and rating program logic
  • Set and enforce modeling standards, approaches, and acceptance criteria ensuring consistent and comparable performance evaluation across products, applications, and operating conditions
  • Own unit and system-level modeling and validation, including correlation with experimental data and alignment with product performance and certification requirements
  • Serve as primary technical interface and escalation point, acting as the final technical authority for advanced thermal modeling decisions, and leading engagement with customers and external partners
  • Partner with NPI, CPI, Advanced Applications, and Global and Regional business teams to translate product and application needs into scalable modeling capability and reusable engineering logic
  • Own development and effective deployment of simulation tools and workflows, while driving integration of emerging modeling techniques and clearly communicating and defending results with stakeholders
  • Lead, coach, and develop a small team of thermal modeling engineers, maintaining a high technical bar while ensuring delivery of complex work
  • Set technical direction and work allocation for the team, ensuring alignment with modeling strategy and business priorities
  • Partner with internal BAC SME team to leverage, strengthen, and align thermal modeling platforms, tools, and domain knowledge, ensuring consistent technical positioning across teams
  • Represent BAC in technical discussions with customers, partners, and industry organizations

NATURE AND SCOPE

The Principal Engineer, Advanced Thermal Modeling reports to the Senior Manager, Advanced Digital Engineering, and operates across BAC’s product portfolio, applications space, and global regions, requiring close coordination with NPI, CPI, Advanced Applications, and Global and Regional business teams.

This is a working leader role, combining direct ownership of the most complex modeling challenges with leadership of a small expert team and serving as the advanced thermal modeling domain authority for BAC and escalation point for the advanced thermal modeling group. This role is accountable for (i) technical direction and integrity of advanced thermal modeling capability, (ii) delivery of high-quality, validated models and insights supporting product, application, and customer decisions, both personally and through the team, and (iii) ensuring high-quality handoff and correct implementation of modeling methods, tools, and approaches in downstream applications.

KNOWLEDGE & SKILLS

Required Education and Experience:

  • Bachelor’s degree in Mechanical Engineering, Thermal Systems, or related field; advanced degree preferred
  • ~12+ years of relevant, progressively complex experience in thermal modeling and simulation
  • 2+ years experience leading technical teams, including direct supervision responsibilities
  • Demonstrated experience in leading and developing technical professionals
  • Demonstrated experience developing and deploying thermal models, simulation tools, and/or engineering software
  • Experience working across both modeling and experimental validation (lab or field testing)

Required Knowledge, Skills and Abilities:

  • Strong foundation in thermodynamics, heat transfer, fluid dynamics, and psychrometrics
  • Strong systems thinking, with ability to model interactions between components, systems, operating conditions, and performance outcomes, while managing technical ambiguity and complexity, and the ability to leverage this understanding to develop modeling strategies.
  • Programming and modeling capability (e.g., MATLAB, EES, Python, C#/C++, VBA, or similar engineering tools)
  • Experience with physics-based or equation-based modeling environments (e.g., Modelica/Dymola) and building/system simulation tools (e.g., EnergyPlus or similar)
  • Experience correlating test data to models and improving predictive accuracy through validation and iteration
  • Effective communication skills, with ability to present technical concepts and results to diverse audiences, and drive alignment across the organization in relevant technical areas.
  • Effective leadership skills, including coaching, prioritization, and accountability within a small expert team

Preferred Knowledge, Skills and Abilities:

  • Experience with CFD and/or supporting digital twin or integrated digital engineering environments
  • Familiarity with BAC products, applications, and data center or similar mission-critical cooling environments

WORKING CONDITIONS 

The physical demands described here are representative of those that must be met to successfully perform the essential functions of the role. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. 

While performing this job, the employee is regularly required to stand and walk up to 10% of the time. The position requires occasional lifting up to 30 pounds. Travel, both domestic and international, is expected up to 10% of the time.

BAC Hiring Compensation Range $108,200- $185,200

BAC offers a comprehensive benefits package to include medical, dental, vision, paid time off, 401k, employee stock ownership plan, and more. Please see additional details on the BAC website at www.Baltimoreaircoil.com.  

BAC Employees are eligible to participate in an annual bonus incentive program.


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