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Thermal Modeling Simulation Engineer Jobs (NOW HIRING)

Overview Sedaro is hiring a Modeling & Simulation Engineer to build the high fidelity simulation software that powers our cutting-edge simulation platform and help transform how aerospace technology ...

Overview Sedaro is hiring a Modeling & Simulation Engineer to build the high fidelity simulation software that powers our cutting-edge simulation platform and help transform how aerospace technology ...

Principal Engineer, Advanced Thermal Modeling * Posted on July 20, 2026 Locations Showing 1 ... Own development and effective deployment of simulation tools and workflows, while driving ...

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Thermal Modeling Simulation Engineer information

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$43.5K

$104.5K

$167.5K

How much do thermal modeling simulation engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for thermal modeling simulation engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does a thermal modeling simulation engineer do?

A Thermal Modeling Simulation Engineer is responsible for analyzing and predicting how heat moves and is managed within systems, such as electronics, vehicles, or buildings. They use specialized software to create simulations that model temperature distributions, heat transfer, and cooling strategies. Their work helps ensure products operate safely and efficiently by preventing overheating and optimizing thermal performance. This role often involves collaborating with design, mechanical, and electrical engineers to integrate thermal solutions into the overall product design.

What are some typical interdisciplinary collaborations for a thermal modeling simulation engineer?

Thermal Modeling Simulation Engineers frequently collaborate with mechanical, electrical, and materials engineers to optimize system performance and ensure thermal reliability. They often work alongside design teams during product development phases, providing simulation data to guide component placement and material selection. Additionally, they may interact with testing and validation teams to compare simulation results with physical prototypes and refine models as needed. This multidisciplinary teamwork is essential for integrating thermal solutions into complex systems and meeting project goals efficiently.

What are the key skills and qualifications needed to thrive as a thermal modeling simulation engineer, and why are they important?

To thrive as a Thermal Modeling Simulation Engineer, you need a strong background in thermal engineering, heat transfer, fluid dynamics, and a relevant engineering degree. Proficiency in simulation software such as ANSYS, COMSOL, or CFD tools, as well as experience with programming languages like MATLAB or Python, is typically required. Analytical thinking, problem-solving, and effective communication are essential soft skills for interpreting data and collaborating with multidisciplinary teams. These skills ensure accurate thermal analysis, efficient design solutions, and successful project outcomes in industries reliant on thermal management.

What is the difference between Thermal Modeling Simulation Engineer vs Mechanical Design Engineer?

AspectThermal Modeling Simulation EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or related engineering; proficiency in thermal analysis softwareBachelor's or Master's in Mechanical Engineering; CAD and design software skills
Work EnvironmentDesign labs, simulation software environments, R&D departmentsDesign offices, manufacturing facilities, prototyping labs
Industry UsageElectronics, aerospace, automotive, HVAC industriesConsumer products, automotive, aerospace, machinery
Common Search/ComparisonYesYes

The Thermal Modeling Simulation Engineer focuses on analyzing and predicting thermal behaviors using simulation tools, primarily working on thermal management and heat transfer issues. In contrast, the Mechanical Design Engineer concentrates on creating mechanical components and systems, often involving physical design and prototyping. Both roles require a strong engineering background but differ in their core responsibilities and tools used.

What are popular job titles related to Thermal Modeling Simulation Engineer jobs?

For Thermal Modeling Simulation Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Modeling Simulation Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 92% Full Time, 3% Part Time, and 4% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

2311 Thermal Engineer

Columbus, OH • On-site

Full-time

Posted 24 days ago


Job description

Job Title:

Thermal Engineer

Reports To:

Director of Engineering

Department:

Engineering

Compensation:

Salary

Location:

Columbus, Ohio

Travel Required:

5% (1-2 trips per year)

Job Summary

BriskHeat is seeking an experienced Principal Thermal Simulation Engineer to serve as the company's technical authority for thermal modeling, simulation, and engineering methodology. This is a senior technical leadership role responsible for advancing BriskHeat's thermal engineering capabilities through improved simulation accuracy, engineering standards, digital engineering tools, and validated design methodologies.


Working closely with the Design Engineering, Thermal Engineering, and R&D teams, this individual will drive continuous improvement in thermal simulation practices, develop engineering tools and procedures that reduce product development time, mentor engineering staff, and provide technical leadership on complex customer applications.


The ideal candidate combines deep expertise in heat transfer and thermodynamics with practical engineering judgment, advanced simulation experience, and a passion for improving engineering processes.

Job DescriptionTechnical Leadership
  • Serve as BriskHeat's technical authority in heat transfer, thermodynamics, and thermal simulation. 
  • Drive the continuous improvement and long-term evolution of BriskHeat's thermal simulation capability, including modeling methodologies, engineering standards, validation techniques, and best practices. 
  • Lead technical initiatives that improve engineering capability across the Design Engineering and R&D teams. 
  • Mentor and train Design Engineers in thermal analysis, simulation methodologies, and engineering fundamentals. 
  • Develop engineering documentation, work instructions, and training materials supporting thermal simulation and engineering best practices.
Thermal Modeling & Simulation
  • Perform advanced steady-state and transient thermal analyses using Finite Element Analysis (FEA). 
  • Develop thermal models supporting BriskHeat heating solutions used in semiconductor manufacturing equipment and other demanding industrial applications. 
  • Analyze temperature distributions, transient heat-up performance, surface temperatures, thermal gradients, thermal efficiency, and potential thermal safety considerations. 
  • Optimize product designs through simulation-driven engineering. 
  • Evaluate complex customer applications and recommend practical thermal solutions based on sound engineering principles.
Simulation Standards & Validation
  • Develop, refine, and maintain company standards for thermal modeling, simulation setup, material properties, engineering assumptions, meshing strategies, and result interpretation. 
  • Create standardized simulation templates and workflows that improve repeatability, consistency, and engineering efficiency. 
  • Validate simulation models through laboratory testing, analytical calculations, and correlation with product performance data. 
  • Continuously improve simulation accuracy while reducing engineering design cycle time. 
  • Support the development of predictive simulation methodologies that enable faster and more confident engineering decisions.
Engineering Process Improvement
  • Lead continuous improvement initiatives across the Design Engineering organization. 
  • Develop engineering calculators, design tools, templates, and automated workflows that improve engineering productivity. 
  • Identify opportunities to improve SolidWorks modeling practices, engineering procedures, simulation workflows, and design standards. 
  • Evaluate opportunities to leverage Python, VBA, or similar technologies to automate engineering calculations and repetitive design tasks. 
  • Research and implement new engineering methods, software tools, and technologies that improve engineering capability and product development efficiency.
Customer Technical Support
  • Provide engineering support for complex customer applications and unique thermal challenges. 
  • Participate in technical discussions with customer engineering teams to understand application requirements and recommend optimized thermal solutions. 
  • Clearly communicate engineering analyses, thermal trade-offs, and design recommendations to technical audiences. 
  • Support strategic semiconductor OEM customers. 
  • Travel occasionally to customer sites as required.

Required Qualifications
  • Master's degree or Ph.D. in Mechanical Engineering, Thermal Sciences, Heat Transfer, Aerospace Engineering, Applied Physics, Chemical Engineering, Materials Science, or a related engineering discipline. 
  • 5–10 years of engineering experience in thermal analysis, heat transfer, or thermal product development. 
  • Strong understanding of thermodynamics, heat transfer, fluid mechanics, and thermal systems engineering. 
  • Extensive experience performing thermal Finite Element Analysis (FEA). 
  • Experience with Ansys simulation software, preferably Ansys Discovery. 
  • Experience using SolidWorks and SpaceClaim or similar 3D CAD software. 
  • Experience developing and validating thermal simulation models. 
  • Ability to solve complex engineering problems using first-principles analysis. 
  • Excellent written and verbal communication skills. 
  • Demonstrated ability to lead technical projects, mentor engineers, and drive continuous improvement initiatives. 
  • Strong work ethic with the ability to work independently while collaborating effectively across engineering disciplines.​​
Physical Demands

The physical demands described here and above are representative of those that must be met by an employee to successfully perform the essential functions of the position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions of the position.

  • Must be able to move boxes up to 10lbs
  • Constantly operates a computer and other office equipment
  • Must be able to move different positions to maintain different files 
  • Must be able to remain stationary up to 75% of the time

Work Environment

The work environment characteristics described here and above are representative of those that an employee encounters while performing the essential functions of the position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions of the position.


Disclaimer

The preceding job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities, and qualifications required of employees assigned to this position. Nothing in this job description restricts management’s right to assign or reassign duties and responsibilities to this job at any time