1

Stack Emissions Testing Jobs in Washington (NOW HIRING)

Senior Mechanical Engineer

Gaithersburg, MD · On-site

$112K - $149K/yr

... emissions control and signal integrity. * Support system-level RED/BLACK separation concepts ... Define tolerances using GD&T and tolerance stack-up analysis. * Perform Finite Element Analysis in ...

People also search for

Stack Emissions Testing information

See Washington salary details

$50.4K

$152.6K

$215.8K

How much do stack emissions testing jobs pay per year?

As of Jun 11, 2026, the average yearly pay for stack emissions testing in Washington is $152,641.00, according to ZipRecruiter salary data. Most workers in this role earn between $125,700.00 and $179,000.00 per year, depending on experience, location, and employer.

What are some typical challenges faced in stack emissions testing roles, and how can they be managed?

Stack emissions testing professionals often encounter challenges such as working at heights, operating in harsh weather conditions, and adhering to strict regulatory standards. Managing these difficulties requires a strong focus on safety procedures, consistent use of personal protective equipment (PPE), and staying current with industry regulations and best practices. Additionally, troubleshooting equipment malfunctions and handling time-sensitive projects are common, so adaptability and effective problem-solving skills are valuable assets. Regular training and team collaboration can also help mitigate these challenges and ensure high-quality, reliable test results.

What is a Stack Emissions Testing job?

A Stack Emissions Testing job involves measuring and analyzing pollutants released from industrial stacks or chimneys to ensure compliance with environmental regulations. Professionals in this role collect air samples, operate testing equipment, and generate reports on emission levels. They work in various industries, such as manufacturing, power plants, and refineries, to help minimize environmental impact. Strong attention to detail, knowledge of regulatory standards, and fieldwork experience are essential skills for this job.

What are the key skills and qualifications needed to thrive in the Stack Emissions Testing position, and why are they important?

To thrive in Stack Emissions Testing, you need a solid background in environmental science or engineering, combined with knowledge of emissions measurement protocols and relevant regulations. Familiarity with specialized stack sampling equipment, gas analyzers, and certifications such as EPA Method 5 or related accreditation is often required. Attention to detail, effective communication, and the ability to work safely in industrial environments are standout soft skills. These abilities are crucial for ensuring accurate data collection, regulatory compliance, and smooth collaboration with facility personnel.

What are the most commonly searched types of Stack Emissions Testing jobs in Washington? The most popular types of Stack Emissions Testing jobs in Washington are:
What are popular job titles related to Stack Emissions Testing jobs in Washington? For Stack Emissions Testing jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Stack Emissions Testing jobs in Washington look for? The top searched job categories for Stack Emissions Testing jobs in Washington are:
What cities in Washington are hiring for Stack Emissions Testing jobs? Cities in Washington with the most Stack Emissions Testing job openings:
Infographic showing various Stack Emissions Testing job openings in Washington as of June 2026, with employment types broken down into 88% Full Time, 10% Part Time, and 2% Contract. Highlights an 85% Physical, 2% Hybrid, and 13% Remote job distribution, with an average salary of $152,641 per year, or $73.4 per hour.

Senior Mechanical Engineer

Patton LLC

Gaithersburg, MD • On-site

$112K - $149K/yr

Full-time

Posted 6 days ago


Job description

Description:
Patton is seeking a senior, hands-on Mechanical Engineer to design and support mission-critical, secure electronic systems for defense, aerospace, and secure communications applications. This role requires deep technical involvement in enclosures, thermal design, shielding, structural integrity, and manufacturability, while working closely with Electrical, PCB, and Systems Engineering teams.
The ideal candidate thrives in a high-discipline engineering environment, understands the mechanical implications of EMI/EMSEC-driven designs, and is comfortable owning designs from concept through production and sustainment.
Core Responsibilities
Mechanical System Design & Architecture
  • Serve as mechanical design authority for electronic systems operating in secure, mission-critical environments
  • Own mechanical architecture from requirements through production, including:
    • Enclosures, frames, and chassis
    • Shielding, gasketing, and EMI/EMC mitigation features
    • Thermal management (conduction, convection, forced-air, passive solutions)
    • Structural integrity, vibration, and shock considerations
  • Translate electrical and system requirements into robust, producible mechanical designs.

Secure & EMI-Aware Design
  • Design mechanical solutions for sheet metal and CNC manufacturing processes which support TEMPEST or TEMPEST-like mitigation strategies, including:
    • Shielded enclosures and covers
    • EMI gasketing, seams, bonding, and grounding paths
    • Cable ingress/egress control, connector placement, and isolation zones
  • Collaborate closely with Electrical Engineering to ensure enclosure and PCB/layout strategies are aligned for emissions control and signal integrity.
  • Support system-level RED/BLACK separation concepts through mechanical partitioning and layout.
Hands-On Engineering Execution
  • Create detailed 3D CAD models, assemblies, and production drawings using SolidWorks and ASYME 14.5 drawing standards.
  • Define tolerances using GD&T and tolerance stack-up analysis.
  • Perform Finite Element Analysis in SolidWorks.
  • Define finishes, materials, and fastener strategies suitable for secure and long-lifecycle products.
  • Participate in prototype builds, fit checks, and bring-up activities.
  • Support qualification, compliance, and environmental testing (EMI/EMC, thermal, vibration, shock as applicable).
Cross-Functional Collaboration
  • Work closely with:
    • Electrical and PCB Design Engineers on component placement, stack-ups, grounding, and shielding effectiveness
    • Manufacturing on DFM/DFA, tooling, and assembly processes
    • Supply chain on part selection, alternates, and obsolescence mitigation
  • Provide mechanical input during system design reviews, risk assessments, and design trades.
  • Interface with customers, program managers, and test labs when mechanical design decisions impact performance or compliance.
Production & Lifecycle Support
  • Support transition of designs into production, including documentation, assembly instructions, and test fixtures as needed.
  • Provide sustaining engineering support for field issues, updates, and product revisions.
  • Design with long-term availability, serviceability, and configuration control in mind.
Required Qualifications
  • Bachelor's degree in Mechanical Engineering or equivalent.
  • 7-10+ years of professional mechanical engineering experience, including ownership of electronic enclosures or assemblies.
  • Strong hands-on experience with:
    • Enclosure and chassis design for electronics
    • Thermal management of electronic systems
    • EMI-aware mechanical design
  • Proven ability to work effectively in regulated, security-sensitive engineering environments.
  • Experience supporting products from concept through production and sustainment.
  • Experience in the use of PLM software.
Preferred Qualifications
  • Experience with defense or aerospace product design and application of RTCA/DO-160G or related MIL standards.
  • Familiarity with EMI/EMC compliance testing and mitigation strategies from a mechanical perspective.
  • Experience with ruggedized designs subject to shock, vibration, and environmental extremes.
  • Prior experience serving as a technical lead or senior mechanical authority on multi-disciplinary programs.
Desired Attributes
  • Detail-oriented, disciplined engineer with a strong ownership mindset
  • Comfortable working across electrical, mechanical, and manufacturing boundaries
  • Practical problem solver who balances rigor, schedule, and cost
  • Clear communicator who can explain and defend mechanical design decisions