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Sr Mechanical Design Engineer Jobs (NOW HIRING)

Copeland

Senior Mechanical Design Engineer

Chanhassen, MN · Hybrid

$91K - $126K/yr

Senior Mechanical Design Engineer About the Role We're looking for an experienced Senior Mechanical Design Engineer to lead the mechanical design of next-generation electronic products used in food ...

Copeland

Senior Mechanical Design Engineer

Chanhassen, MN · On-site

$91K - $126K/yr

Senior Mechanical Design Engineer About the Role We're looking for an experienced Senior Mechanical Design Engineer to lead the mechanical design of next-generation electronic products used in food ...

KBR

Senior Mechanical Design Engineer

Washington, DC

$150K - $190K/yr

Senior Mechanical Design Engineer Belong. Connect. Grow. with KBR! KBR's National Security Solutions team provides high-end engineering and advanced technology solutions to our customers in the ...

Cala Health

Senior Mechanical Design Engineer

San Mateo, CA · On-site

$102K - $141K/yr

As Senior Mechanical Design Engineer, you will be a key driver in the design, development, and testing of our revolutionary neuromodulation therapy devices. You will work on projects from early-stage ...

ORAU

Sr. Mechanical Design Engineer

Piketon, OH · On-site

$72K - $99K/yr

Overview We are seeking a Senior Mechanical Design Engineer who specializes in designing and optimizing piping and mechanical systems within process-control environments that handle liquids or gases.

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Sr Mechanical Design Engineer information

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How much do sr mechanical design engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for sr mechanical design engineer in the United States is $108,560.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $124,000.00 per year, depending on experience, location, and employer.

What is the difference between Sr Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSr Mechanical Design EngineerMechanical Design Engineer
QualificationsBachelor's or Master's in Mechanical Engineering, relevant certificationsBachelor's in Mechanical Engineering, entry-level certifications
ExperienceTypically 5+ years, leadership in projects1-3 years, supporting design tasks
Work EnvironmentDesign teams, R&D departments, manufacturingDesign teams, product development
ResponsibilitiesLeading design projects, reviewing technical workCreating and modifying mechanical designs

The main difference between a Sr Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, leadership, and scope of responsibilities. The senior role involves leading projects and mentoring, while the entry-level focuses on supporting design tasks. Both roles are essential in mechanical product development within engineering and manufacturing industries.

What are some common challenges faced by a Sr Mechanical Design Engineer when leading cross-functional teams?

As a Sr Mechanical Design Engineer, one common challenge is effectively coordinating with cross-functional teams such as electrical, manufacturing, and quality assurance. Balancing diverse technical perspectives and project priorities requires strong communication and negotiation skills. Additionally, managing timelines and ensuring design changes are clearly documented can be complex, especially when multiple stakeholders are involved. Successful engineers proactively facilitate collaboration, address technical conflicts, and keep the team aligned to project goals.

What are the key skills and qualifications needed to thrive as a Sr Mechanical Design Engineer?

To excel as a Sr Mechanical Design Engineer, you need deep expertise in mechanical engineering principles, CAD modeling, and a relevant engineering degree, often supplemented by a Professional Engineer (PE) license. Mastery of tools like SolidWorks, AutoCAD, FEA software, and experience with product lifecycle management (PLM) systems are typically required. Strong problem-solving, collaboration, and project management skills set top candidates apart in this role. These skills ensure the development of innovative, reliable products while meeting project timelines and quality standards.

What does a Sr Mechanical Design Engineer do?

A Sr Mechanical Design Engineer is responsible for designing, developing, and testing mechanical systems or products, often leading complex engineering projects from concept through production. They create detailed 3D models and technical drawings, select appropriate materials, and ensure designs meet performance, cost, and safety requirements. Senior engineers also collaborate with cross-functional teams, mentor junior engineers, and help troubleshoot issues during manufacturing or testing. Their expertise is essential in industries such as automotive, aerospace, manufacturing, and consumer products.
What cities are hiring for Sr Mechanical Design Engineer jobs? Cities with the most Sr Mechanical Design Engineer job openings:
What states have the most Sr Mechanical Design Engineer jobs? States with the most job openings for Sr Mechanical Design Engineer jobs include:
Sr Mechanical Design Engineer jobs near you
Infographic showing various Sr Mechanical Design Engineer job openings in the United States as of August 2026, with employment types broken down into 1% Internship, 88% Full Time, 6% Part Time, and 5% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $108,560 per year, or $52.2 per hour.

Mechanical Design, Structures & Airframe - Engineer II/Senior

Heart Aerospace

Los Angeles, CA • On-site

$124K - $155K/yr

Full-time

Re-posted 14 days ago

Job description

At Heart Aerospace, we're shaping the future of sustainable aviation with the ES-30, a regional hybrid-electric aircraft designed to carry 30 passengers with a 200 km all-electric, zero-emission range and an extended 400 km hybrid range. Heart is targeting type certification by the end of the decade.
Your Mission
As a Mechanical Design Engineer, Structures & Airframe, you will design, analyze, and develop aircraft structural components. You will collaborate cross functionally to the design of the fuselage, wing, and empennage, working with both composite and metallic materials, while gaining hands-on exposure to certified aerospace hardware development in a fast-paced, collaborative environment.
This is an exciting opportunity for a mechanical or aerospace engineer to contribute to the design and development of next-generation aircraft structures while building strong engineering fundamentals and growing into increased technical responsibility over time.
Key Responsibilities include but are not limited to:
  • This role is a Responsible Engineer (RE) who focuses on the design and development of aircraft structural components.
  • Create and release 3D CAD models, 2D drawings, and documentation using NX/Teamcenter or equivalent tools.
  • Optimize structural performance for cost and mass.
  • Perform structural analyses, hand calculations, and FEA activities with mentorship.
  • Define structural requirements, specifications, and test plans.
  • Own structural testing activities, data review, and documentation.
  • Collaborate with manufacturing, quality, and test teams to resolve design and build issues.
  • Participate in design reviews, continuous improvement and best practices.
  • Learn and apply aerospace standards, GD&T, and manufacturing fundamentals.

(This position can be hired as a Mechanical Design Engineer II or Senior Mechanical Design Engineer)
Skills & Requirements:
You'll Bring These Qualifications for Mechanical Design Engineer II, Structures & Airframe:
  • 2+ years of professional experience in structural design, aerospace engineering, or a related field.
  • Experience with CAD tools such as Siemens NX, CATIA, Creo, or SolidWorks
  • Understanding of engineering fundamentals, structural mechanics, and first principles
  • Exposure to composite and/or metallic structures through coursework, projects, or early industry experience
  • Familiarity with GD&T and basic manufacturing concepts
  • Strong written and verbal communication skills in English
  • Ability to work collaboratively in a team environment and take technical direction
  • Passion for aircraft design and interest in sustainable aviation

You'll Bring These Qualifications for a Senior Mechanical Design Engineer, Structures & Airframe:
  • 5+ years experience in composite structural design
  • Experience with CAD tools such as Siemens NX, CATIA, Creo, or SolidWorks
  • Understanding of engineering fundamentals, structural mechanics, and first principles
  • Familiarity with GD&T and basic manufacturing concepts
  • Strong written and verbal communication skills in English
  • Ability to work collaboratively in a team environment and take technical direction
  • Passion for aircraft design and interest in sustainable aviation

Education:
  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related field.

These Qualifications Would Be Nice to Have:
  • Worked in a startup environment.
  • Hands-on exposure to composite or aluminum part fabrication.
  • Familiarity with NX, CATIA, or other advanced CAD platforms.
  • Academic or early exposure to FAA/EASA certification concepts.
  • Introductory experience with FEA tools and structural analysis methods.
  • Experience leading or working with structural testing, instrumentation, or data analysis.
  • Master's degree (or progress toward one) in Aerospace or Mechanical Engineering.

Base Pay Range:
  • Mechanical Design Engineer II - $124,000 - $155,000.
  • Senior Mechanical Design Engineer - $140,000 - $176,000.

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