Sr Design Engineer Jobs in Reston, VA (NOW HIRING)

• Modify and adapt existing UAV platform mechanical and electrical designs and interfaces to meet US customer needs, specifications, and regulatory requirements 

• Own subsystems design and participate in the overall development of platform architecture, ensuring consistency in decision-making meetings 

• Conceptualize and design UAV and supporting system hardware configurations through comprehensive trade studies and analytical assessments 

• Develop modular solutions using WOSA (Weapons Open Systems Architecture) standards to ensure interoperability and upgradability 

• Create electronic architectures and mechanical design concepts, specification design, and select appropriate components 

• Produce 3D and 2D documentation using SolidWorks or similar CAD/PLM tools, ensuring proper form, fit, and function of components by using analytical and simulation tools 

• Integrate COTS/GOTS equipment to meet high-level system objectives while managing size, weight, power, and cost constraints 

• Apply latest design and drawing standards, including ASME/ISO standards, GD&T, and strong consideration for manufacturing aspects 

• Design for manufacturing (DFM) and end-user field assembly, developing robust, scalable, and cost-effective components 

• Define and perform validation tests for technical maturation with general electronics and electrical troubleshooting, and mechanical testing 

• Create comprehensive design documentation in accordance with company guidelines and quality standards 

• Have several years of experience in mechanical and/or electrical design for UAV platforms, aerospace systems, or similar demanding applications 

• Hold a Master's degree in Mechanical Engineering, Electrical Engineering, Aerospace Engineering, Mechatronics, or a related field 

• Possess outstanding hands-on experience with 3D/2D CAD and PLM tools (preferably SolidWorks/PDM or similar platforms) 

• Have strong knowledge of modular design principles and experience with WOSA or similar open systems architecture standards 

• Demonstrate proven experience integrating COTS/GOTS equipment into complex systems 

• Possess knowledge of electronic component integration, preferably using ECAD/MCAD interfaces for component realization 

• Are keen on fast-track developments and realizations and are able to work independently, owning a project from concept to validation 
• Enjoy working in a highly flexible environment 

Note: We encourage you to apply even if you don't meet all the listed qualifications; ability and impact cannot be summarized in a few bullet points. 

• Professional working experience with US defense customers and familiarity with US military specifications and standards 

• Experience with unmanned aerial vehicle (UAV) design, including airframe structures, propulsion integration, and payload mounting 

• Knowledge of export control regulations (ITAR, EAR) and experience working on US defense programs 

• Experience with schematic and PCB (Printed Circuit Board) design for embedded systems 

• Familiarity with EMC (Electromagnetic Compatibility)design and validation 

• Experience with actuators (brushed and brushless motors, servomotors, magnetic coupling) and sensors used in aerospace or mechatronics applications 

• Background in Battery Management Systems and power circuit design 

• Experience with environmental testing requirements (vibration, shock, temperature, humidity) for aerospace applications 

• Familiarity with FEA (Finite Element Analysis) for structural and thermal analysis 

• Understanding of airworthiness certification processes and safety assessment methodologies 

• Helsing's work is important. You'll be directly contributing to the protection of democratic countries while balancing both ethical and geopolitical concerns

• The work is unique. We operate in a domain that has highly unusual technical requirements and constraints, and where robustness, safety, and ethical considerations are vital. You will face unique Engineering and AI challenges that make a meaningful impact in the world

• Our work frequently takes us right up to the state of the art in technical innovation, be it reinforcement learning, distributed systems, generative AI, or deployment infrastructure. The defense industry is entering the most exciting phase of the technological development curve. Advances in our field of world are not incremental: Helsing is part of, and often leading, historic leaps forward

• In our domain, success is a matter of order-of-magnitude improvements and novel capabilities. This means we take bets, aim high, and focus on big opportunities. Despite being a relatively young company, Helsing has already been selected for multiple significant government contracts

• We actively encourage healthy, proactive, and diverse debate internally about what we do and how we choose to do it. Teams and individual engineers are trusted (and encouraged) to practice responsible autonomy and critical thinking, and to focus on outcomes, not conformity. At Helsing you will have a say in how we (and you!) work, the opportunity to engage on what does and doesn't work, and to take ownership of aspects of our culture that you care deeply about

• A focus on outcomes, not time-tracking

• A generous compensation and benefits package (in addition to base salary) that includes, but may not be limited to, insurance coverage (medical and travel), flexible paid time off, paid holidays, and remote and/or hybrid work available depending on position. All compensation and benefits are subject to the terms and conditions of the underlying plans or programs, as applicable and as may be amended, terminated or superseded from time to time.

• Growth toward global roles in our Finance organization

The base salary offered to the successful candidate will be determined by a variety of factors including relevant experience, qualifications, education, skill level, interview performance, and the level and scope of the position.   

Helsing is an Equal Opportunity Employer. We will consider all qualified applicants without regard to race, color, sex, sexual orientation, gender identity, national origin, age, disability, protected veteran status, genetics, or any other characteristic protected by applicable federal, state, or local law.  Please do not submit personal data revealing racial or ethnic origin, political opinions, religious or philosophical beliefs, trade union membership, data concerning your health, or data concerning your sexual orientation.