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Spray Arc Jobs (NOW HIRING)

Karcher

Welder

Aurora, CO · On-site

$23 - $30/hr

Perform GMAW (MIG), Pulse Spray Arc, and limited TIG welding as required. * Build prototypes using engineering drawings without the use of specialized fixturing. * Ensure the highest quality of parts ...

Karcher North America

Welder

Aurora, CO · On-site

$23 - $30/hr

Perform GMAW (MIG), Pulse Spray Arc, and limited TIG welding as required. * Build prototypes using engineering drawings without the use of specialized fixturing. * Ensure the highest quality of parts ...

Simos

MIG Welder

Lexington, KY · On-site

$22 - $24/hr

Previous experience with MIG welding, including Pulse, Flux, GMAW, and FCAW techniques, as well as Spray Arc. * Proficient in reading blueprints and interpreting welding symbols. * Strong attention ...

apsTemps

Thermal Spray Machine Technician

Oldsmar, FL

$16 - $18/hr

... wire arc systems. • Prepare surfaces and apply coatings to components per engineering ... Thermal Spray Coating Qualifications and Requirements • High School Diploma or equivalent. • 2+ ...

Cimarron

Welder Code 1

Norman, OK

$15.50 - $20.50/hr

Must have the ability to short arc, spray arc, and use a torch proficiently. * The ability to set up, adjust, and maintain welding equipment such as electric arc welders, and gas welders. * The ...

Cimarron

Welder Code 1

Norman, OK · On-site

$15.50 - $20.50/hr

Must have the ability to short arc, spray arc, and use a torch proficiently. * The ability to set up, adjust, and maintain welding equipment such as electric arc welders, and gas welders. * The ...

Cimarron

Code Welder

Marlow, OK · On-site

$17.50 - $23/hr

Must have the ability to short arc, spray arc, and use a torch proficiently. * The ability to set up, adjust, and maintain welding equipment such as electric arc welders, and gas welders. * The ...

Cimarron

Code Welder

Norman, OK · On-site

$15.50 - $20.50/hr

Must have the ability to short arc, spray arc, and use a torch proficiently. * The ability to set up, adjust, and maintain welding equipment such as electric arc welders, and gas welders. * The ...

Cimarron

Code Welder

Marlow, OK

$17.50 - $23/hr

Must have the ability to short arc, spray arc, and use a torch proficiently. * The ability to set up, adjust, and maintain welding equipment such as electric arc welders, and gas welders. * The ...

Cimarron

Code Welder

Norman, OK

$15.50 - $20.50/hr

Must have the ability to short arc, spray arc, and use a torch proficiently. * The ability to set up, adjust, and maintain welding equipment such as electric arc welders, and gas welders. * The ...

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How much do spray arc jobs pay per hour?

As of Jul 13, 2026, the average hourly pay for spray arc in the United States is $19.43, according to ZipRecruiter salary data. Most workers in this role earn between $16.59 and $21.15 per hour, depending on experience, location, and employer.

What is the difference between Spray Arc vs MIG Welder?

AspectSpray ArcMIG Welder
CredentialsTypically requires welding certifications, such as AWS certificationsRequires similar certifications, often including AWS or equivalent
Work EnvironmentIndustrial settings, heavy-duty fabrication, high heatManufacturing, construction, automotive industries
UsageUsed for high-quality, high-speed welding of thick metalsVersatile, suitable for various metals and thicknesses

Spray Arc welding and MIG welding share similar credentials and work environments, but Spray Arc is specialized for high-quality, high-speed welding of thick metals in industrial settings. MIG welding is more versatile and widely used across different industries and applications.

What are some common challenges faced by Spray Arc welders on the job?

Spray Arc welders often encounter challenges such as maintaining a stable arc for consistent weld quality, managing spatter, and working with varying material thicknesses. In addition, they must pay close attention to machine settings and shielding gas composition to prevent defects like porosity or undercutting. Effective communication and collaboration with team members, such as fitters and inspectors, are also critical to ensure project specifications are met and deadlines are achieved.

What are the key skills and qualifications needed to thrive as a Spray Arc Welder, and why are they important?

To thrive as a Spray Arc Welder, you need a solid understanding of welding processes, metallurgy, and safety standards, usually demonstrated through technical training or certification. Familiarity with MIG welding equipment, power sources, and metal fabrication tools is crucial for this role. Attention to detail, manual dexterity, and effective communication help ensure precision and teamwork on complex welding projects. These skills and qualities are essential to produce strong, high-quality welds efficiently and safely in industrial environments.

What is a Spray Arc welder?

A Spray Arc welder is a professional who specializes in the spray arc mode of metal inert gas (MIG) welding. This welding method uses a high voltage and current to create a stable arc, which produces a fine spray of molten metal droplets that transfer to the workpiece. Spray arc welding is known for its high deposition rate and is commonly used for welding thicker materials, especially in industrial settings. It provides deep penetration and strong welds, making it ideal for structural and heavy fabrication projects.
More about Spray Arc jobs
What states have the most Spray Arc jobs? States with the most job openings for Spray Arc jobs include:
What job categories do people searching Spray Arc jobs look for? The top searched job categories for Spray Arc jobs are:
Spray Arc jobs near you
Thermal Spray Process Engineer

Thermal Spray Process Engineer

IBC Materials & Technologies

Lebanon, IN • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 11 days ago

Job description

About the Company
IBC Group is an industrial solutions provider specializing in advanced metal coatings, component repair, and performance engineering. We partner with manufacturers to extend the life of critical equipment, improve performance, and solve challenges related to wear, corrosion, and durability. Our capabilities include a wide range of thermal spray and performance coating technologies, supported by metallurgical expertise to ensure solutions meet demanding specifications. From restoring worn components to enhancing new parts, our work helps customers reduce downtime and improve reliability across a variety of industries. IBC Group operates focused on leveraging advanced surface engineering solutions globally.
IBC Group is an equal opportunity employer. Full-time employees qualify for additional benefits like medical, vision, and dental insurance, paid time off (i.e. vacation), and retirement savings options.
Position Summary
We are seeking an experienced Thermal Spray Process Engineer to support and improve thermal spray coating operations in a manufacturing environment. This position is responsible for process development, production support, process documentation, quality improvement, troubleshooting, customer support, and continuous improvement initiatives related to thermal spray technologies.
The ideal candidate will have strong hands-on and technical experience with multiple thermal spray processes, including HVOF, Plasma Spray, Flame Spray, and Twin-Wire Arc Spray systems. Crucially, this individual must possess the ability to lead end-to-end technical projects related to component parts repair—orchestrating everything from pre-machining and surface prep to thermal spray application and final post-machining operations (including precision grinding). This role works closely with production, customers, and leadership to ensure coating performance, operational efficiency, and compliance with customer and industry requirements.
Due to ITAR and customer compliance requirements, candidates must be either a U.S. Citizen or U.S. Permanent Resident (Green Card Holder).
Essential Duties and Responsibilities
  1. Process Development: Develop, optimize, and maintain thermal spray coating processes for production and new customer applications.
  2. Technical Expertise: Provide core technical expertise for HVOF (High Velocity Oxygen Fuel), Plasma Spray, Flame Spray, and Twin-Wire Arc Spray systems.
  3. Project Leadership & Parts Repair: Lead comprehensive technical projects focused on industrial parts repair, successfully managing the full sequence of operational steps including necessary pre-machining, thermal spray coating, and precision post-machining/grinding.
  4. Troubleshooting: Troubleshoot coating, equipment, and process issues to improve quality, repeatability, and throughput.
  5. Contract Review: Perform daily contract review on incoming jobs, creating precise process instructions in the ERP system for production staff to follow.
  6. Production Support: Support production teams with process parameters, work instructions, operator training, and process controls, taking a primarily hands-on approach.
  7. Tooling & Design: Design fixturing and masking for customer parts as needed.
  8. Technical Documentation: Read, interpret, and create blueprints, technical drawings, schematics, and computer-generated reports.
  9. Metallurgical Analysis: Perform coating evaluations, root cause investigations, and metallurgical analysis to identify process improvements and resolve customer issues.
  10. Capital Improvements: Assist with equipment evaluations, maintenance coordination, and capital improvement projects.
  11. Customer Interface: Serve as the primary technical resource for customers regarding coating selection, process capabilities, feasibility assessments, and root cause investigations.
  12. Quality Compliance: Follow all AS9100/ISO 9001 standards, internal quality policies, OSHA safety regulations, and company safety policies.
  13. General Assignments: Complete additional assignments and projects as prescribed by your supervisor.
Job Requirements
  1. Citizenship: Must be a U.S. Citizen/Green Card holder. Sponsorship is not provided for this position.
  2. Education: Bachelor’s degree in Materials Engineering, Metallurgical Engineering, Mechanical Engineering, Manufacturing Engineering, or a related engineering discipline is required.
  3. Experience: A minimum of 5 years of engineering experience in thermal spray or related coatings technologies is required.
  4. Technology Competency: Demonstrated hands-on experience with HVOF, Plasma Spray, Flame Spray, and Twin-Wire Arc Spray operations.
  5. Equipment Know-How: Experience operating, troubleshooting, and optimizing industrial thermal spray equipment is strongly preferred.
  6. Manufacturing Process Depth: Strong understanding of coating properties, metallurgy, surface preparation, masking, and crucial finishing operations (including pre- and post-coat machining and grinding tolerances).
  7. Problem Solving: Proven experience troubleshooting thermal spray processes and complex coating quality issues.
  8. Software: Solidworks or equivalent 3-D modeling software experience is required.
  9. Leadership & Communication: Strong communication skills with a proven ability to train operators, lead technical projects cross-functionally, and collaborate across departments.
  10. Organization: Must have excellent organizational and project management skills.
  11. Software Proficiency: Must be proficient in Microsoft Office software.
  12. Physical Demands: Ability to work in a manufacturing environment with exposure to noise, heat, dust, and industrial equipment. Ability to stand, walk, bend, and lift up to 50 pounds occasionally.
  13. PPE: Ability to wear required PPE, including respirators, eye, and hearing protection when necessary.
  14. Screening: All employment at IBC Group is conditional upon results from a background check and drug test.