Separation Process Research Development Engineer information
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$31.9K - $43.8K
2% of jobs
$43.8K - $55.7K
3% of jobs
$55.7K - $67.6K
9% of jobs
$76.3K is the 25th percentile. Wages below this are outliers.
$67.6K - $79.5K
13% of jobs
The median wage is $91.2K / yr.
$79.5K - $91.5K
22% of jobs
$91.5K - $103.4K
17% of jobs
$112K is the 75th percentile. Wages above this are outliers.
$103.4K - $115.3K
11% of jobs
$115.3K - $127.2K
13% of jobs
$127.2K - $139.1K
5% of jobs
$139.1K - $151K
4% of jobs
How much do separation process research development engineer jobs pay per year?
As of Sep 14, 2026, the average yearly pay for separation process research development engineer in the United States is $96,571.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $117,000.00 per year, depending on experience, location, and employer.
A Separation Process Research Development Engineer specializes in designing, developing, and optimizing processes that separate mixtures into their component parts, such as gases, liquids, or solids. They work to improve the efficiency, cost-effectiveness, and environmental impact of separation technologies used in industries like chemical manufacturing, oil and gas, pharmaceuticals, and water treatment. Their responsibilities often include conducting experiments, analyzing data, scaling up processes from the laboratory to industrial scale, and collaborating with multidisciplinary teams to implement new solutions. This role requires a strong background in chemical engineering, process engineering, or related fields.
To thrive as a Separation Process Research Development Engineer, you need a strong background in chemical engineering, process design, and thermodynamics, typically backed by a bachelor's or advanced degree in chemical or process engineering. Proficiency in simulation software like Aspen Plus or HYSYS, as well as experience with laboratory-scale and pilot plant equipment, is often required. Strong analytical thinking, project management, and effective communication skills help you collaborate with cross-functional teams and interpret complex data. These skills and qualities are essential for developing innovative and efficient separation processes that meet industrial and environmental standards.
Separation Process Research Development Engineers often work on projects such as developing or optimizing distillation, filtration, or membrane-based separation systems for industries like chemical manufacturing or pharmaceuticals. They collaborate closely with chemists, process engineers, and plant operators to design experiments, scale up laboratory findings, and troubleshoot process challenges. Regular meetings, joint problem-solving sessions, and detailed documentation are common, ensuring alignment between R&D, production, and quality assurance teams. This collaborative environment helps drive innovation and accelerates technology transfer from lab-scale to full-scale operations.
What are popular job titles related to Separation Process Research Development Engineer jobs?
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