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Senior Process Engineer Jobs in Wayne, PA (NOW HIRING)

Ametek

Process Engineer

Exton, PA · On-site

$80K - $100K/yr

We are seeking a Process Engineer , for our Process Engineering team located in the Exton, PA area. The Salary range for the position is $80,000 - $100,000. How you will make a difference @ FARO ...

Ametek

Process Engineer

Exton, PA · On-site

$80K - $100K/yr

We are seeking a Process Engineer , for our Process Engineering team located in the Exton, PA area. The Salary range for the position is $80,000 - $100,000. How you will make a difference @ FARO ...

Chubb

Process Engineer

Philadelphia, PA · On-site

As a Process Engineer, you will play a critical role in driving operational efficiency, enabling continuous improvement, and elevating customer experience through innovative, technology-forward ...

IDEMIA

Process Engineer

Exton, PA · On-site

Develop and manage new processes and projects thoroughly with proper documentation and consistent monitoring while reporting up to date statuses to the Engineering manager and supervisor * Establish ...

IDEMIA

Process Engineer

Exton, PA · On-site

Develop and manage new processes and projects thoroughly with proper documentation and consistent monitoring while reporting up to date statuses to the Engineering manager and supervisor * Establish ...

IDEMIA

Process Engineer

Exton, PA

Develop and manage new processes and projects thoroughly with proper documentation and consistent monitoring while reporting up to date statuses to the Engineering manager and supervisor * Establish ...

Johnson Matthey

Process Engineer, Refinery

Deptford, NJ · On-site

$84K - $86K/yr

As a Process Engineer you'll contribute to JM's mission as a world leader in sustainable technology, transforming energy and reducing carbon emissions for a cleaner, brighter future. At Johnson ...

Kimberlyclark

Process Engineer

Chester, PA · On-site

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Kimberly-Clark

Process Engineer

Chester, PA · On-site

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Kimberly-Clark

Process Engineer

Chester, PA · On-site

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Kimberly-Clark Corporation

Process Engineer

Chester, PA · On-site

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Puratos

Process Engineer

Pennsauken, NJ · On-site

$31.10 - $44.70/hr

The Process Engineer operates all process equipment, automation controls, and production systems while observing all Puratos GMP's, SOP's, and SQF standards and maintaining high quality standards ...

Puratos

Process Engineer

Pennsauken, NJ · On-site

$31.10 - $44.70/hr

The Process Engineer operates all process equipment, automation controls, and production systems while observing all Puratos GMP's, SOP's, and SQF standards and maintaining high quality standards ...

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Showing results 41-60

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Wayne, PA

Senior Process Engineer information

See Wayne, PA salary details

$68K

$109.8K

$154.5K

How much do senior process engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior process engineer in Wayne, PA is $109,752.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,200.00 and $121,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Wayne, PA?

The most popular types of Process Engineer jobs in Wayne, PA are:

What cities near Wayne, PA are hiring for Senior Process Engineer jobs?

Cities near Wayne, PA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Wayne, PA as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $109,752 per year, or $52.8 per hour.

Controls Engineer

Oliver Healthcare Packaging

New Britain, PA • On-site

$81K - $104K/yr

Full-time

Re-posted 6 days ago

Job description

Position Summary
The Controls Engineer will continuously improve the safety, quality, and efficiency of the plant's manufacturing processes in order to meet or exceed customer expectations. Responsible to ensure priorities and performance are aligned with the company's strategic direction.
A technical and hands-on position requiring work in individual and team settings, contributing to all aspects of corporate efficiency and continuity. Project management, design review, testing, implementation, validation, and ongoing support of systems solutions.
Primary Responsibilities / Essential Function
Safety
  • Ensure that new equipment and modifications to existing equipment are designed to minimize safety hazards. Ensure that all manufacturing equipment is operated in the safest possible manner.

  • Ensure that manufacturing and converting processes incorporate safe work practice and limit the risk of ergonomic injury.

Quality
  • Design systems to deliver high process capability levels through thoughtful analysis and investments in new equipment and upgrades to existing processes.

  • Partner with Process Engineering, Maintenance, Manufacturing, and Quality to validate new manufacturing equipment and upgrades to existing equipment. Author technical documents such as engineering studies and validation protocols and reports.

  • Leverage the company's systems and standards for procedures, work instructions, document management, equipment drawings, electrical schematics, and employee training.

  • Ensure quality problems are quickly identified, contained, eliminated, and prevented from recurring.

Process
  • Research and design electrical system upgrades (software/hardware/mechanical) for converting processes and equipment.

  • Identify, justify, and execute engineering projects to improve quality and cost performance including automation opportunities and defect reduction.

  • Apply working knowledge of PLC/HMI programming, sensors, hydraulics, pneumatics, drives, and other electro-mechanical systems to troubleshoot and improve manufacturing processes.

  • Implement process controls and data monitoring methodologies to increase equipment reliability and error proof processes.

  • Provide responsive technical support to the manufacturing operation; diagnose electrical and mechanical issues and resolve.

  • Leverage project management principles and technical ability to lead engineering controls projects throughout the manufacturing plant.

Basic Qualifications
Education:
  • B.S. in Electrical, Mechanical, Manufacturing Engineering or closely related field

Experience:
  • Experience -

  • Process Engineer - 1 - 4 years

  • Sr. Process Engineer - 5+ years

Other Requirements:
  • Strong mechanical and electrical aptitude, including experience with Allen Bradley PLC programming

  • Experience with electronic and information systems including network communications, vision systems, and other data collection systems.

  • Proactive, flexible, resourceful, and team oriented individual.

  • CAD experience

  • Microsoft Office skills and experience in enterprise applications.

Preferred Qualifications
Education and/or Experience:
  • B.S. degree

  • 3-5 years minimum experience in closely related function

Working Conditions
  • Prolonged periods of sitting at a desk and working on a computer.

  • Manufacturing environment.

  • Must be able to lift up to 50lbs.

  • Various levels of gowning are required.

Special Requirements
  • Ability to travel (US and internationally)

  • Ability to work evenings and/or weekends

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