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Senior Process Engineer Jobs in Rensselaer, NY (NOW HIRING)

Engineer, Process

Selkirk, NY ยท On-site

$98K - $149K/yr

Engineer, Process Engineering & Projects null Posting Start Date: 7/23/26 Posting End Date: Org Unit: Engineering Location: Selkirk, NY Salary Range: $98,586 - $149,938 Chemistry that Mattersโ„ข A ...

As a Process Support Engineer (PSE), you'll play a critical role in guiding products through their entire lifecycle, from initial concept to final qualification. You will provide high-visibility ...

As a Photolithography Engineer you will play a key role in developing and integrating Low and High NA EUV lithography processes that directly shape future memory technologies. You will work hands-on ...

As a Process Engineer, you'll play a crucial role in designing and optimizing manufacturing processes for display and semiconductor manufacturing technologies. You will collect and analyze data ...

... of materials, processes, device physics, and integration. * Design and tape out test vehicles for internal development and customer programs. * Define engineering plans and DOEs, lead ...

New

As a Dry Etch Process Engineer you will build, integrate, and optimize plasma etch processes that enable next-generation memory devices. You will work hands-on with etch equipment, chamber hardware ...

Dry Etch Process Develop Engineer

Albany, NY ยท On-site

$107K - $182K/yr

As a Dry Etch Process Engineer you will build, integrate, and optimize plasma etch processes that enable next-generation memory devices. You will work hands-on with etch equipment, chamber hardware ...

Showing results 21-40

Senior Process Engineer information

See Rensselaer, NY salary details

$74.5K

$120.2K

$169.3K

How much do senior process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior process engineer in Rensselaer, NY is $120,249.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,300.00 and $133,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
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What cities near Rensselaer, NY are hiring for Senior Process Engineer jobs? Cities near Rensselaer, NY with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Rensselaer, NY as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $120,249 per year, or $57.8 per hour.

Process Engineer - Pittsfield

SPECTRUM PLASTICS MASTER

Pittsfield, MA โ€ข On-site

$95K - $110K/yr

Full-time

Re-posted 18 days ago


Job description

Responsible for all aspects of injection molding process development for new, incoming, and existing tools. Coordinate all activities required to ensure a successful start-up to new processes, uninterrupted production and maintaining overall company scrap rate goals.
  • Sampling of new, modified or customer supplied tools. Coordinate Sample Orders and provide efficient mold sampling and data collection. Coordinate with production, engineering, toolroom, quality, and maintenance to ensure all aspects of new production runs are complete prior to actual production.
  • Process development, process capability, IQ OQ PQ validations and design of experiments, SPC, machine technology, and capability studies. Use of SIM tools (RJG eDart based) and other advanced platforms to develop robust processing windows on new and current tool and process capability studies, evaluations and recommendations.
  • Develop and execute protocols and reports as required to support validation activities. Including SIM tool documentation, process analysis and reporting of data in clear format to be used in Validation Reports
  • Participate in Program (Design) Reviews. Recommend efficient mold design for optimum functionality and processing capability and quality. Identify all necessary requirements for production and processing.
  • Identify and document tooling / process shortcomings and recommend needed changes and/or improvements. To facilitate the discussion and review of problems with in-house tool personnel / process development teams and to assist in a documented plan with each customer / tool.
  • Evaluate equipment and recommend improvement or replacement. Act as liaison between Production, Engineering, Quality and sales on all process / tool related issues. Perform design of experiments to improve process and part quality.
  • Identify and schedule repairs on any equipment critical to controlling the molding process. Troubleshoot any equipment suspected of malfunction and tag them (limited use or do not use). Develop a plan of attack with manufacturing / production to schedule, troubleshoot and accomplish all applicable repairs. Coordinate with the Maintenance Department to formulate maintenance schedules on equipment.
  • Troubleshoot production jobs for continuous improvement opportunities (cycle time, scrap reduction, documentation clarity, etc.) as required. Assist with start-ups and changeovers when required.
  • Assist in the development of a preventative maintenance plan and refine plan on an ongoing basis for new tools or equipment.
  • Commit to continuous improvement and develop molding technology at Apex Resource Technologies.
  • Contributes to the team effort by accomplishing related results as needed and is committed to continuous improvement in all job functions.

  • Bachelor's Degree preferred, minimum high school diploma or equivalent
  • 5-7 years of injection molding processing experience required
  • Master Molder Training required
  • Has been trained on the fundamentals of Scientific Molding which includes gate freeze, viscosity curve, short shot studies, pressure drops and performing DOE's.
  • Has the general understanding and knowledge of pressure transducers, de-coupled molding and the interactions with injection molding machines.
  • Has the capabilities and knowledge to set-up and document Process alarm settings.
  • Must be able to lift up to 75 lbs.
  • Must have good vision
  • Must have manual dexterity
  • Must be able to sit or stand for long periods of time
  • Repetitive motions are required
  • Must be able to move 1100 lb. gaylords with a pallet jack
  • Requires frequent bending, squatting, and twisting motions
  • Must be able to climb stepladders
  • Must be able to climb up and down stairs
  • Support cross functional teams and departments as required
  • Perform job duties in accordance to ISO 13485/9001 including ISO audits
  • Travel may be required to support company initiatives