ZipRecruiter

Log In

1

Senior Process Engineer Jobs in Powell, TN (NOW HIRING)

Upcoresolutions

Senior Process Engineer

Knoxville, TN

$99K - $128K/yr

Our client is seeking - Senior Process Engineer, responsible for establishing, maintaining and optimizing process engineering operations within a technical ceramic manufacturing facility. This role ...

EGS

Mid-to-Senior Process Engineer

Oak Ridge, TN · On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

EGS

Mid-to-Senior Process Engineer

Oak Ridge, TN · On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

EGS

Mid-to-Senior Process Engineer

Oak Ridge, TN · On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

X Energy LLC

Senior Process Engineer

Oak Ridge, TN · On-site

$99K - $128K/yr

Perform engineering work related to the design, procurement, installation, and operation of multiple process areas, as assigned, including but not limited to: ADUN production, organic solution ...

X Energy LLC

Senior Process Engineer

Oak Ridge, TN · On-site

$99K - $128K/yr

Perform engineering work related to the design, procurement, installation, and operation of multiple process areas, as assigned, including but not limited to: ADUN production, organic solution ...

Strata-G, LLC

Sr. Process Engineers

Oak Ridge, TN · On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

Strata-G, LLC

- Sr. Process Engineers

Oak Ridge, TN · On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

Strata-G, LLC

Sr. Process Engineers

Oak Ridge, TN · On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

Pae

Senior-Level Process Engineer (Hybrid/Remote)

Oak Ridge, TN · On-site +1

$99K - $128K/yr

Senior-Level Process Engineer (Hybrid/Remote) Description: As a senior-level process engineer, you will provide senior level technical leadership in the design, analysis, and documentation of nuclear ...

next page

Showing results 1-20

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Powell, TN

Senior Process Engineer information

See Powell, TN salary details

$63.5K

$102.6K

$144.4K

How much do senior process engineer jobs pay per year?

As of Aug 27, 2026, the average yearly pay for senior process engineer in Powell, TN is $102,566.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,100.00 and $113,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Powell, TN?

The most popular types of Process Engineer jobs in Powell, TN are:

What job categories do people searching Senior Process Engineer jobs in Powell, TN look for?

The top searched job categories for Senior Process Engineer jobs in Powell, TN are:

What cities near Powell, TN are hiring for Senior Process Engineer jobs?

Cities near Powell, TN with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you

Senior Process Engineer

Upcoresolutions

Knoxville, TN

$99K - $128K/yr

Full-time

Posted 8 days ago

Job description

Our client is seeking - Senior Process Engineer, responsible for establishing, maintaining and optimizing process engineering operations within a technical ceramic manufacturing facility. This role serves as the primary owner for transitioning new processes from R&D into full-scale manufacturing, including specifying equipment, oversight of equipment installation, commissioning, validation, and process scale-up activities. The position partners cross-functionally to execute engineering initiatives aligned with business unit strategies, while driving operational excellence, safety, and continuous improvement.

Roles & Responsibilities: including but not limited to

Work safely and encourage a safety mindset
Ceramic powder formulation and process development to produce ready-to-press products
Lead commissioning activities, including Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and process validation.
Develop best method manufacturing processes for new products and materials
Manage capital projects from scoping and justification, through equipment procurement and installation.
Responsible for process improvements that deliver yield or throughput gains.
Lead problem solving activities for complex process and equipment related issues.
Develop, review, and update work instructions, quality control documentation, and operator training as required.
Serve as the primary interface with manufacturers and vendors that supply raw materials and process equipment to the company, from specification setting through implementation, into manufacturing and acceptance testing.
Ensure compliance with safety requirements
Perform detailed analysis for executive review and effectively communicate findings across all organizational levels.
Monitor production standards and performance metrics including output, downtime, scrap, and efficiency.
Collaborate with maintenance, quality, engineering, and supply chain teams to optimize production processes.

Education:
Bachelor's degree in Engineering or related discipline. Master's degree a plus

Experience:
Minimum 7 years in a process engineering role in a manufacturing environment.
Preferred experience in a technical ceramic manufacturing environment
Particular expertise in batching calculations, mixing, spray-drying, calcining, and fine particle milling.
Additional experience in dry-pressing, hot-pressing, sintering, and ceramic machining processes considered a strong plus.

Functional/Technical Knowledge, Skills & Abilities:
Analytical/Critical Thinking - Identify root causes, implement effective solutions, improve processes, mentor others in data-driven strategies, and foster innovation through critical thinking and self-reflection.
Business Acumen - Align individual and/or departmental goals with organizational strategy, while collaborating cross-functionally to improve operational metrics.
Communication – Effectively communicate technical and strategic information across all levels of the organization, while remaining responsive to feedback and stakeholder needs.
Data Analysis – Utilize a data-driven approach to product development with a key focus on the powder production aspect, while mentoring others and effectively communicating insights to leadership.
Project Management - Independently lead multi-phase projects, including scope definition, budget management, schedule control, and contractor oversight.