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Senior Process Engineer Jobs in Middletown, CT (NOW HIRING)

SNI Technology

Process Engineer

Newington, CT · On-site

$100/hr

Process Engineer (Aerospace) - Hartford County Salary: $100-140k+ based on experience Position Overview We are seeking a Process Engineer to support the manufacturing of precision aerospace ...

W3Global Inc.

Process Engineer

Hartford, CT · On-site

$85K - $88K/yr

The Process Engineer will be responsible for reviewing Tool Design prints and establishing the machining operations needed to produce the tool, fixture or gage including outside processes and the ...

Chubb

Process Engineer

Simsbury, CT · On-site

As a Process Engineer, you will play a critical role in driving operational efficiency, enabling continuous improvement, and elevating customer experience through innovative, technology-forward ...

Chubb

Process Engineer

Simsbury, CT · On-site

As a Process Engineer, you will play a critical role in driving operational efficiency, enabling continuous improvement, and elevating customer experience through innovative, technology-forward ...

Element Solutions Inc

Process Engineer

West Haven, CT · On-site

We are seeking a technically skilled and solution-oriented Process Engineer to support and optimize manufacturing processes across our specialty chemical operations. The ideal candidate will have a ...

Element Solutions

Process Engineer

West Haven, CT · On-site

We are seeking a technically skilled and solution-oriented Process Engineer to support and optimize manufacturing processes across our specialty chemical operations. The ideal candidate will have a ...

Element Solutions

Process Engineer

West Haven, CT · On-site

We are seeking a technically skilled and solution-oriented Process Engineer to support and optimize manufacturing processes across our specialty chemical operations. The ideal candidate will have a ...

Element Solutions Inc

Process Engineer

West Haven, CT · On-site

We are seeking a technically skilled and solution-oriented Process Engineer to support and optimize manufacturing processes across our specialty chemical operations. The ideal candidate will have a ...

Roehm

Process Engineer

Wallingford, CT · On-site

$78K - $117K/yr

WHAT THE ROLE DELIVERS As a Process Engineer, you will play a key role in ensuring safe, reliable, and efficient polymerization operations within our production facility. This role delivers hands-on ...

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Showing results 21-40

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Middletown, CT

Senior Process Engineer information

See Middletown, CT salary details

$76.2K

$123K

$173.2K

How much do senior process engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for senior process engineer in Middletown, CT is $123,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,700.00 and $136,600.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Middletown, CT are hiring for Senior Process Engineer jobs?

Cities near Middletown, CT with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Middletown, CT as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $123,040 per year, or $59.2 per hour.

SMT Process Engineer

MICROBOARD PROCESSING INC

Seymour, CT • On-site

Full-time

Re-posted 22 days ago

Job description

SMT Process Engineer

Position Summary:

The SMT Process Engineer serves as a technical expert and strategic contributor within Microboard’s Engineering & Technology group. This individual will be responsible for leading advanced process development and continuous improvement initiatives across SMT lines, supporting New Product Introduction (NPI), and mentoring engineering staff. This position is intended to transition into a formal leadership role within 1–2 years, requiring strong collaboration, technical depth, and cross-functional influence.

Essential Duties and Responsibilities: include the following. Other duties may be assigned.

Process Ownership & Development

  • Lead the design, implementation, and optimization of SMT processes including stencil printing, placement, reflow soldering, AOI, SPI, and X-ray inspection.
  • Own process capability (CpK) analysis, yield metrics, and SMT line efficiency improvements using Lean and Six Sigma tools.
  • Oversee development of process documentation, including Standard Operating Procedures (SOPs), work instructions, control plans, and PFMEAs.

Leadership & Mentorship

  • Provide technical mentorship and guidance to junior engineers and technicians.
  • Take initiative in cross-functional leadership, coordinating between engineering, production, quality, and maintenance.
  • Prepare to assume leadership responsibilities by demonstrating influence, initiative, and ownership of complex projects.

NPI & Customer Engagement

  • Collaborate with design, program management, and customers to support DFM analysis, technical reviews, and production readiness for NPIs.
  • Analyze and review PCB design and panelization data to ensure manufacturing compliance and optimal process flow.
  • Serve as a key liaison for customers on manufacturability feedback and process capability.

Equipment & Automation Strategy

  • Evaluate, specify, and support procurement of SMT equipment and supporting technologies.
  • Drive validation, calibration, and qualification of new machines and tooling.
  • Lead custom fixture design and development to streamline manufacturing operations.

Real-Time Manufacturing Support

  • Troubleshoot and resolve complex SMT process issues in real-time to minimize downtime and defects.
  • Conduct root cause analysis (RCA) and implement corrective and preventive actions (CAPA).
  • Collaborate with maintenance on equipment preventive maintenance schedules and protocols.

Project & Technical Communication

  • Lead and manage engineering projects, including timelines, deliverables, budgets, and reporting.
  • Present project updates, metrics, and findings to senior leadership and cross-functional teams.
  • Interface with quality teams to support inspection, test, repair, and rework processes aligned with IPC-A-610 and J-STD-001 standards.

Qualifications:

Required:

  • Bachelor’s Degree in Mechanical, Electrical, Industrial, or Manufacturing Engineering.
  • Minimum of 3–7 years of hands-on SMT process engineering experience in electronics manufacturing, preferably in a high-mix, low-to-mid volume environment.
  • Expertise in SMT manufacturing equipment (e.g., DEK, Panasonic, Fuji, Heller, Koh Young, CyberOptics).
  • Strong knowledge of IPC-A-610 standards and component identification.
  • Experience with Lean Manufacturing, Six Sigma tools, and structured problem-solving (8D, A3, DMAIC).
  • Strong analytical and problem-solving skills.
  • Effective communication skills—written, verbal, and presentation.
  • Proven ability to coordinate across departments and act as a technical liaison.
  • Comfortable leading projects independently with minimal supervision.

Preferred:

  • Six Sigma Green Belt certification or equivalent.
  • Experience with Aegis MES or other shop floor tracking systems.
  • Familiarity with CAD, Gerber, and CAM software tools.
  • Track record of mentoring, project ownership, and process improvements with measurable ROI.

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