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Senior Process Engineer Jobs in Downingtown, PA (NOW HIRING)

PM Group

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA . Together we will all be sharing ...

PM Group

Senior Process Engineer

Conshohocken, PA

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA . Together we will all be sharing ...

Syner-G

Sr. Process Engineer

Newark, DE · On-site

$101K - $131K/yr

Syner-G is seeking a Senior Process Engineer with 8+ years of experience in oral solid dose (OSD) pharmaceutical manufacturing to lead process optimization and commercial manufacturing support ...

eZone Staffing LLC

Be Seen First

Senior Process Engineer

Frazer, PA · On-site

$109K - $136K/yr

Professional Engineer's license is required * Design-Build Institute of America (DBIA) and/or ... Develop calculations for biological treatment, process pipe, and pump sizes * Edit CSI type ...

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Custom Processing Inc

Process Engineer

Reading, PA · On-site

The Building 2 Process Engineer will be responsible for analyzing, designing, and optimizing ... by Senior Leadership Job Metrics (Measurements of Success): * Safety Incident rate * 360 feedback ...

Teklysium Inc

Senior Wastewater Process Engineer

Frazer, PA · On-site

$102K - $132K/yr

Company Description We are seeking an experienced Wastewater Process Engineer to lead the design and delivery of municipal wastewater treatment projects. Responsibilities: * Lead projects from ...

Teklysium Inc

Senior Wastewater Process Engineer

Frazer, PA · On-site

$102K - $132K/yr

Company Description We are seeking an experienced Wastewater Process Engineer to lead the design and delivery of municipal wastewater treatment projects. Responsibilities: * Lead projects from ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Downingtown, PA

Senior Process Engineer information

See Downingtown, PA salary details

$77.8K

$125.6K

$176.8K

How much do senior process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior process engineer in Downingtown, PA is $125,586.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,800.00 and $139,500.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Downingtown, PA?

The most popular types of Process Engineer jobs in Downingtown, PA are:

What cities near Downingtown, PA are hiring for Senior Process Engineer jobs?

Cities near Downingtown, PA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Downingtown, PA as of August 2026, with employment types broken down into 1% As Needed, 73% Full Time, 23% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $125,586 per year, or $60.4 per hour.

Senior Process Engineer

PM Group

Conshohocken, PA • On-site

$102K - $132K/yr

Full-time

Re-posted 19 days ago

Job description

Overview
The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA. Together we will all be sharing knowledge, learning, growing, and continuing to be an integral part of supporting PM Group's ongoing expansion in the US. Our office is executing cutting-edge projects for Pharmaceutical, Biologics and Cell & Gene Therapy, manufacturing facilities - from feasibility through to qualification - for both local and international clients. Together with our clients and partners, we will deliver projects that improve the everyday lives of people across the globe.
This is a senior level career position and we are looking for an Engineer who enjoys client interaction as well as the technical aspects of the position. This individual needs to have an understanding of the technical aspects of process design engineering. The ability to successfully handle multiple real-time complex project and operational tasks as well as maintain a strong work ethic and drive to deliver for clients as a collaborative colleague are necessary for this role. The Senior Process Engineer is mentored by more senior level engineering team members and, conversely, will be involved with the mentoring and development of less experienced process engineering team members. Expect project work to include all levels of design: feasibility studies, conceptual & schematic design, construction documentation, and construction administration. Project sizes will vary and will consist primarily of life science industry projects doing both existing building improvements and new construction.
PM Group is an employee owned, international project delivery firm with a team of 4,000+ people. We are world leaders in the pharma, food, biotech, medical technology and mission critical sectors. From our network of offices in Europe, Asia and the US, we work with the world's leading organizations. We are focused on growing a sustainable business centered on our people, our clients and trade partners.
Responsibilities
  • Ability to lead designs from feasibility and concept stage, including presentation of process options to our clients and optimization of the selected design.
  • Carry out detailed engineering: preparation of process / clean utility calculations, drawings, reports, etc., directly and through supervision of other engineers.
  • Strong understanding of GMP facility requirements: GMP material and personnel flows, clean room design requirements, compendial water requirements, impacts of open versus closed processing, etc.
  • Experience making decisions and resolving process design problems typical to biopharmaceutical projects: selecting optimum Water for Injection generation & distribution philosophies, determining design case for flexible GMP single use facilities, developing process and clean utility expansion strategies for facility growth, etc.
  • Liaise and coordinate with PM Groups different disciplines and offices as well as external consultants.
  • Mass Balance, PFD and P&ID development for typical biopharmaceutical process unit operations (bioreactors, chromatography, fill finish, etc.).
  • Clean utility system design - generation and distribution of purified water, WFI, clean steam and process gases.
  • Process equipment design and specification for both stainless steel and single use equipment.
  • Present PM Group's process engineering capability to potential clients in support of proposals.
  • Travel as required for design workshops, HAZOPs, GMP review, etc.
  • Other special projects as assigned

Qualifications
  • Bachelor's degree in Chemical Engineering
  • 7+ Years of process engineering experience in a design firm setting (preferably in the Pharmaceutical, Biopharmaceutical, Cell & Gene Therapy sectors)
  • Experience working with AutoCAD and Revit
  • Understanding of and ability to develop Piping and Instrumentation Diagrams (P&IDs)
  • Professional Engineering (PE) licensure is strongly preferred
  • Self-starter with confidence in coordinating the efforts of others
  • Good communication skills (ability to lead Technical reviews with Clients and Suppliers)
  • Knowledge of GMP Manufacturing environments is preferred
  • The ability to travel as needed for client and project development

All of your information is confidential according to EEO guidelines.
Why PM Group?
As an employee-owned company, we are inclusive, committed and driven. Corporate Responsibility and Sustainability are the heart of our new 2026 business strategy. Click here to read more in our 2025 Environmental, Social and Governance Report.
Inclusion and Diversity are core to our culture and values. Wherever we work, we commit to a culture of mutual respect and belonging by building a truly inclusive workplace rich in diverse people, talents and ideas. Valuing the contributions of all our people and respecting individual differences will sustain our growth into the future.
PM Group is committed to ensuring our hiring process is fair and accessible to all and will provide candidates with disabilities with reasonable accommodations required to participate in the recruitment process. If you require any assistance in this regard, please let us know.
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