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Senior Process Engineer Jobs in Columbus, OH (NOW HIRING)

Serve as the plant's local resource for capital project development, process design, and execution, partnering with corporate Engineering as needed * Support the development and optimization of ...

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

Process Engineer

Groveport, OH ยท On-site

$70 - $95/hr

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

Process Engineer

Columbus, OH ยท On-site

$70 - $90/hr

Walor North America is looking for a Process Engineer to join its Technical Services team. In this role, you will be responsible for developing, optimizing and improving machining processes to drive ...

The Process Development Engineer will work on and lead identified priority projects while also collaborating with our manufacturing sites on process and product improvement initiatives, driving ...

Senior Global Furnace Engineer

Hebron, OH ยท On-site

$95K - $123K/yr

Senior Global Furnace Engineer, Quartz The Senior Global Furnace Engineer, Quartz is responsible for serving as the global process expert for the 214 draw processes in the Quartz business unit. The ...

Performance Measures and Outcomes 1. Safety metrics 2. Scrap / Lbs processed 3. Mold change time and compliance Education/Certification Level Required: Bachelor's Degree in related Engineering field ...

Process Engineer

Urbana, OH ยท On-site

$70 - $95/hr

Scrap / Lbs processed * Mold change time and compliance Education & Certification Level Required Bachelor's Degree in related Engineering field. RJG Training Certifications - Master Molder I & II. ...

Performance Measures and Outcomes 1. Safety metrics 2. Scrap / Lbs processed 3. Mold change time and compliance Education/Certification Level Required: Bachelor's Degree in related Engineering field ...

Process Engineer, Secondary

Lancaster, OH ยท On-site

$70 - $100/hr

Role Description The Process Engineer, Secondary will lead identification, development, and implantation of projects and process improvement initiatives in our glass manufacturing facility, in ...

Process Engineer - Nights

Pataskala, OH ยท On-site

$60 - $85/hr

## Process Engineer - NightsApplylocations: OH - Pataskalatime type: Full timeposted on: Posted Yesterdayjob requisition id: R1187 **Located in the heart of Central Ohio, Illuminate USA is transforming ...

Showing results 21-40

Senior Process Engineer information

See Columbus, OH salary details

$70.1K

$113.2K

$159.3K

How much do senior process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior process engineer in Columbus, OH is $113,164.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,200.00 and $125,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Columbus, OH?

The most popular types of Process Engineer jobs in Columbus, OH are:

What job categories do people searching Senior Process Engineer jobs in Columbus, OH look for?

The top searched job categories for Senior Process Engineer jobs in Columbus, OH are:

What cities near Columbus, OH are hiring for Senior Process Engineer jobs?

Cities near Columbus, OH with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Columbus, OH as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $113,164 per year, or $54.4 per hour.

Process Engineer

Cirba Solutions US Inc

Lancaster, OH โ€ข On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 5 days ago


Job description

About Us

 

With more than 30 years of experience, Cirba Solutions is the premier battery recycling 

materials and management company extracting critical materials from scrap and used 

batteries and then supplying those battery-grade metals back into the supply chain. As 

the only vertically integrated team with an operational, differentiated platform and a full 

suite of capabilities, Cirba Solutions is leading the creation of a circular battery supply 

chain. 


www.cirbasolutions.com


____________________________________________________________________________

 

Role Overview

 

The Process Engineer is the on-site technical resource for process engineering at the Lancaster facility, providing hands-on Operations support, driving continuous process improvement, and leading small-capital project execution. This role partners closely with Operations, Maintenance, EHS, and Capital Projects to improve process reliability, safety, and throughput across the site’s battery recycling operations. Core focus areas include:

  • Providing on-site troubleshooting and technical support to Operations to resolve process upsets and improve equipment reliability
  • Identifying, evaluating, and implementing continuous process improvement opportunities across safety, quality, throughput, and cost
  • Developing and executing small capital projects, from scope and justification through commissioning and start-up
  • Implementing, maintaining, and continuously improving process safety systems in alignment with PSM and RMP requirements


____________________________________________________________________________

 

Key Responsibilities

 

  • Identify and lead the execution of continuous improvement projects that increase yield, reliability, and cost efficiency across the process
  • Lead troubleshooting efforts and provide hands-on technical support to Operations for process upsets, equipment issues, and process control
  • Serve as the plant’s local resource for capital project development, process design, and execution, partnering with corporate Engineering as needed
  • Support the development and optimization of recovery processes for nickel, cobalt, lithium, and other metals and materials recovered from batteries
  • Perform root cause analysis on process deviations, equipment failures, and quality or safety incidents, and drive corrective and preventive actions
  • Collect, analyze, and report process and production KPIs (yield, uptime, throughput, and quality) to support data-driven decision-making
  • Participate in and support additional site PSM elements, including management of change (MOC), incident investigation, document management, employee training, and pre-start-up safety reviews (PSSR)
  • Develop and maintain P&IDs, process flow diagrams, and equipment specifications to keep engineering documentation current and accurate
  • Develop and execute time and motion studies to streamline battery disassembly, tear-down, and material staging activities
  • Support standard operating procedure (SOP), training, commissioning, and maintenance plan creation for newly installed process equipment
  • Partner with Maintenance to define equipment reliability strategies, preventive maintenance schedules, and critical spare parts requirements
  • Coordinate with Quality to investigate and resolve process-related deviations and support product specification compliance
  • Support Health, Safety and Environmental (HS&E) improvement initiatives and compliance, including Process Safety Management (PSM), EPA Risk Management Plan (RMP), and broader environmental requirements (permits, wastewater, air emissions, waste characterization)
  • Evaluate and support scale-up of new or emerging process technologies from pilot through full production
  • All other duties as assigned


____________________________________________________________________________

 

Qualifications

 

Required:

  • Bachelor of Science degree in Engineering (Chemical Engineering strongly preferred)
  • 3-5 years of process engineering experience in mining, chemical processing, battery materials, or a related industrial manufacturing environment
  • Working knowledge of process design, unit operations, and process control fundamentals
  • Demonstrated ability to troubleshoot process and equipment issues using structured root cause analysis techniques (5 Why, fishbone, FMEA)
  • Familiarity with P&IDs, process flow diagrams, and technical engineering drawings
  • Working knowledge of Process Safety Management (PSM) and EPA Risk Management Plan (RMP) requirements
  • Proficiency with Microsoft Excel and other data analysis tools to track and report process performance
  • Self-driven with the ability to work independently and manage multiple priorities in a fast-paced plant environment
  • Strong written and verbal communication skills, with the ability to convey technical information to cross-functional audiences
  • TRAVEL: Infrequent


Preferred:

  • Technical experience in solids handling, milling, and solid/liquid separation
  • Experience in hydrometallurgical, extractive metallurgy, or battery recycling processes
  • Six Sigma / LEAN certification (Green Belt or higher) with demonstrated continuous improvement project experience
  • Experience with capital project cost estimating, scope development, and contractor/vendor management
  • Familiarity with Power BI, Minitab, or similar statistical and data visualization tools
  • Experience supporting environmental compliance activities (air permits, wastewater discharge, hazardous waste management)


____________________________________________________________________________

 

Physical Requirements


  • Standing/Walking: Sometimes
  • Sitting: Sometimes
  • Lifting/Carrying <20 lbs: Sometimes
  • Lifting/Carrying 20-50 lbs: Sometimes
  • Lifting/Carrying >50 lbs: Never
  • Pushing/Pulling: Sometimes
  • Climbing: Stairs
  • Stopping/Bending: Sometimes
  • Reaching above shoulder: Sometimes
  • Repeating motions that may include wrists, hands, and/or fingers: Most Times
  • Operate Motor Vehicle: Sometimes
  • Operate Manual Equipment: Never
  • Operate machinery/power tools: Never


____________________________________________________________________________

 

Worksite Conditions


  • Weather Exposure: Never
  • Temperature Extremes: Never
  • Noise: Sometimes
  • Odors: Sometimes
  • Dust or Mist: Sometimes
  • Fumes or Vapors: Sometimes
  • Chemicals <1 liter: Sometimes
  • Chemicals drummed: Sometimes
  • Chemicals bulk tank: Never
  • Respirator: Never
  • Personal Protective Clothing: Sometimes
  • Personal Protective Equipment: Sometimes

 

____________________________________________________________________________

 

Benefits

 

  • Medical, Dental, & Vision
  • HSA/HRA/FSA
  • Employee Assistance Program (EAP)
  • 401(k) Retirement Savings Plan with employer match
  • Wellness programs and incentives
  • Life & Disability, Accident, Critical Illness, & Hospital Indemnity
  • Paid Time Off
  • 80 hours of paid company holidays