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Sr Process Engineer Jobs in Columbus, OH (NOW HIRING)

Senior Process Engineer

Hebron, OH · On-site

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our Operations and Maintenance teams toward unmatched excellence in safety, quality, and productivity.

Senior Process Engineer

Hebron, OH

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our Operations and Maintenance teams toward unmatched excellence in safety, quality, and productivity.

Senior Process Engineer - Industrial Water

Columbus, OH · On-site

$100K - $129K/yr

The role of the Senior Process Engineer is to productively network with a wide array of engineering, environmental, water and wastewater professionals on both technical project execution and related ...

Process Engineer

Columbus, OH · On-site

$85K - $130K/yr

Franklin International, a leading manufacturer of adhesives, coatings, and sealants is currently seeking a Process Engineer. This position is responsible for the optimization of existing processes ...

Process Engineer Walor North America is looking for a Process Engineer to join its Technical Services team. In this role, you will be responsible for developing, optimizing and improving machining ...

Serve as the plant's local resource for capital project development, process design, and execution, partnering with corporate Engineering as needed * Support the development and optimization of ...

Franklin International, a leading manufacturer of adhesives, coatings, and sealants is currently seeking a Process Engineer. This position is responsible for the optimization of existing processes ...

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

This role is designed for a processing engineer with several years of industrial experience in a manufacturing environment who wants to build deep process knowledge while contributing to meaningful ...

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Showing results 1-20

Sr Process Engineer information

See Columbus, OH salary details

$70.1K

$113.2K

$159.3K

How much do sr process engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for sr process engineer in Columbus, OH is $113,164.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,200.00 and $125,700.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What job categories do people searching Sr Process Engineer jobs in Columbus, OH look for?

The top searched job categories for Sr Process Engineer jobs in Columbus, OH are:

What cities near Columbus, OH are hiring for Sr Process Engineer jobs?

Cities near Columbus, OH with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Columbus, OH as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 17% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $113,164 per year, or $54.4 per hour.

Senior Process Engineer

Columbus, OH

Hargrove Engineers and Constructors
Industrial Automation Equipment Manufacturing • 51 - 200 employees

$100K - $129K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted yesterday


Job description

What You'll Be Doing

Job Scope:Hargrove is seeking an experienced Senior Process Engineer to join our growing team supporting clients across the chemical, petrochemical, refining, specialty chemical, and industrial manufacturing industries.

In this role, you'll lead process engineering efforts on capital projects and serve as a technical leader! Responsible for developing safe, practical, and innovative process solutions while collaborating with multidisciplinary project teams and client stakeholders.

Primary responsibilities will include but not be limited to:

  • Lead process engineering activities for capital projects within chemical, petrochemical, refining, specialty chemical, and industrial manufacturing facilities.

  • Serve as Process Lead on large capital projects and multiple concurrent projects.

  • Develop and review key process deliverables including:

    • Process Flow Diagrams (PFDs)

    • Piping & Instrumentation Diagrams (P&IDs)

    • Material & Energy Balances

    • Equipment Datasheets

    • Process Design Basis Documents

    • Hydraulic Calculations

    • Process Narratives

    • Relief System Evaluations

    • Operating and Design Philosophies

  • Develop process designs focused on safety, operability, reliability, maintainability, and cost-effective execution.

  • Establish project design criteria while ensuring compliance with applicable industry codes, standards, and client requirements.

  • Lead process hazard evaluations and integrate process safety principles into every phase of design.

  • Support front-end loading activities, feasibility studies, conceptual design packages, and cost estimating efforts.

  • Develop equipment specifications and bid packages for major process equipment and systems.

  • Perform and review advanced process engineering calculations and simulations.

  • Collaborate closely with mechanical, piping, civil, structural, electrical, instrumentation, and controls teams to deliver integrated project solutions.

  • Support client presentations, project reviews, proposal development, and business development activities.

  • Participate in field investigations, commissioning efforts, troubleshooting activities, and plant startup support.

  • Mentor junior engineers and provide technical leadership across project teams.

Ideal Background

Education: Bachelor or Master of Science degree in Chemical, Mechanical, Biochemical, or Petroleum Engineering from an accredited university is required.

Registration: Professional Engineering registration or CPIP certification is highly preferred.

Experience: This position requires 6+ years of process engineering experience supporting chemical, petrochemical, refining, specialty chemical, industrial manufacturing, or similar process industries. Experience leading process engineering efforts on capital projects from concept through execution.

Required Knowledge, Skills, and Abilities:

  • Chemical manufacturing processes
  • Petrochemical facilities
  • Refining operations
  • Specialty chemical production
  • Industrial manufacturing facilities
  • Fluid handling and hydraulic systems
  • Distillation and separation processes
  • Heat transfer and thermal systems
  • Process equipment specification
  • Utility system design
  • Process safety management (PSM)
  • Hazard reviews (PHA, HAZOP, LOPA)
  • Relief and flare system design
  • Process optimization and debottlenecking
  • Capital project development and execution
  • Startup and commissioning support
Required Technical Skills
  • Strong understanding of process engineering fundamentals and industrial process design.

  • Ability to lead development of design criteria and process scopes for capital projects.

  • Experience preparing and reviewing engineering estimates, schedules, and staffing plans.

  • Knowledge of process safety principles and their application to project development.

  • Ability to review process deliverables for technical accuracy and quality.

  • Experience working with process simulation software, including:

    • Aspen HYSYS

    • Aspen Plus

    • PRO/II

    • CHEMCAD

    • ProMax

    • DYNSIM

  • Experience with hydraulic simulation software such as:

    • AFT Fathom

    • AFT Arrow

    • PIPE-FLO

    • PIPEPHASE

  • Strong understanding of equipment, instrumentation, piping systems, and process operations.

  • Excellent communication, leadership, and client-facing skills.

  • Willing to travel as required for pre-bid meetings, client presentations and project site meetings.

  • Virtual team skills and cross divisional relationships are developed, and able to provide interoffice execution leadership and support.

Physical Requirements:

  • Ability to sit, stand, or walk for long periods of time.

Hargrove Culture

We work to create an environment founded on trust, personal integrity, and a "team mentality" so that each person understands the value of their contributions both on a project and company-wide level. We know that each person on our team contributes to the success of our company by pairing expertise and passion to meet and exceed the needs of the clients we serve across the globe.

Our safety culture protects and promotes the well-being of every person who works with us and every person touched by our work.

As a 100% Teammate owned company, we proudly offer a comprehensive benefits package including, paid holidays, personal paid time off, medical, dental, vision, life, and disability insurance, 401(k), and other benefits to eligible Teammates.

Equal Opportunity Employment Statement

Hargrove is an Equal Opportunity/Affirmative Action employer. We do not discriminate based upon race, color, national origin, religion, age, sex (including gender, sexual orientation, pregnancy, sexual identity, marital or family status), disability, military service or obligations, veteran status, or any other characteristic protected by law.

Hargrove is a drug-free workplace.

The selected candidate must be authorized to work in the United States.