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Senior Process Development Engineer Jobs in Wethersfield, CT

We are seeking a Process Engineer to join our Avon, CT team and support continued business growth ... Participate in sensing research, product development, and cross-functional technical projects.

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Senior Process Development Engineer information

See Wethersfield, CT salary details

$75K

$121.1K

$170.5K

How much do senior process development engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for senior process development engineer in Wethersfield, CT is $121,091.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineers make $300,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, advanced skills, and relevant certifications. High compensation often reflects leadership roles, complex project management, or working in high-demand sectors with competitive salaries.
What are popular job titles related to Senior Process Development Engineer jobs in Wethersfield, CT? For Senior Process Development Engineer jobs in Wethersfield, CT, the most frequently searched job titles are:
What cities near Wethersfield, CT are hiring for Senior Process Development Engineer jobs? Cities near Wethersfield, CT with the most Senior Process Development Engineer job openings:
Infographic showing various Senior Process Development Engineer job openings in Wethersfield, CT as of May 2026, with employment types broken down into 94% Full Time, and 6% Part Time. Highlights an 83% In-person, 6% Hybrid, and 11% Remote job distribution, with an average salary of $121,091 per year, or $58.2 per hour.

Product Development Engineer

PrysmianGroup

Willimantic, CT

Other

Posted 24 days ago


Job description

Product Development Engineer - Multiple U.S. LocationsTeam Overview

Prysmian Group is the world leader in energy and telecom cable systems, with 30,000 employees across 50+ countries. Our Product Development teams are at the center of innovation-designing, improving, and qualifying the cable technologies that power energy grids, telecommunications networks, infrastructure, and industrial applications.

We are hiring Product Development Engineers across multiple U.S. locations. These roles are ideal for engineers who enjoy blending handson technical work with crossfunctional collaboration. You'll partner with R&D, manufacturing, quality, and commercial teams to design new products, improve existing ones, support plant trials, and ensure our solutions meet performance, cost, and market requirements.

Role Responsibilities
  • Design and develop new cable products, components, and materials to meet performance, cost, and regulatory requirements.

  • Support full product development cycles, including concept creation, design calculations, prototype builds, qualification plans, and testing.

  • Collaborate with manufacturing teams to support plant trials, troubleshoot issues, and optimize product/process performance.

  • Analyze test data, evaluate product performance, and prepare technical documentation such as specifications, drawings, and qualification reports.

  • Partner with product management and commercial teams to identify market needs, evaluate customer requirements, and support new product introductions.

  • Participate in costreduction initiatives, designtocost activities, and continuous improvement projects.

  • Ensure compliance with industry standards (UL, CSA, ICEA, IEEE, etc.) and support certification activities.

  • Work crossfunctionally with R&D, quality, operations, and materials engineering to drive product improvements and resolve technical challenges.

Minimum Qualifications
  • Bachelor's degree in Engineering (Mechanical, Electrical, Materials, Chemical, or related field).

  • Handson experience in product development, design, testing, or manufacturing engineering.

  • Strong analytical and problemsolving skills with the ability to interpret technical data.

  • Ability to collaborate effectively across engineering, manufacturing, and commercial teams.

  • Clear communication skills and the ability to manage multiple projects simultaneously.

Preferred Qualifications
  • 3+ years of experience in cable, wire, polymers, or industrial manufacturing.

  • Familiarity with industry standards (UL, CSA, ICEA, IEEE) or product certification processes.

  • Experience supporting plant trials, process troubleshooting, or designtocost initiatives.

  • Background in materials, extrusion, compounding, or mechanical performance testing.

  • Experience with CAD tools, statistical analysis, or design of experiments (DOE).

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Job Offer Fraud Alert

We take the security of our candidates seriously. Please be aware of job offer scams involving individuals falsely claiming to represent our company.

Our company will **never**:

  • Ask for payment, fees, or financial information at any stage of the recruitment process

  • Request passwords, banking details, or copies of personal identification via email or text

  • Extend a job offer without a formal interview process

  • Communicate from non-company email addresses (e.g., Gmail, Yahoo)

All legitimate communications from our recruitment team will come from an official company email domain (ending in @prysmian.com).

If you believe you have been contacted regarding a fraudulent job offer or are unsure about the authenticity of a message, please contact us directly at narecruiting@prysmian.com.

Prysmian, as an Equal Opportunity Employer, aims to attract and recruit individuals with diverse backgrounds, skills, and abilities. We strongly believe that diversity brings significant value at all levels of the organization, increasing the possibility of capturing market opportunities and maximizing value for our customers and stakeholders. With Diversity, Equity, and Inclusion (DE&I) as part of our Social Ambition 2030 and a strategic pillar of our Company culture, Prysmian is committed to the development of an organization that prioritizes talent, where people feel respected, included, and free to fully express their potential just as they are.


All Managers and HRs in Prysmian are responsible for ensuring DE&I policies are respected during the recruiting process, as well as recognizing and mitigating unconscious biases that must not influence our selection processes. All persons will be considered for employment without regard to their race, ethnicity, religion, nationality, origin, citizenship status, socio-economic status, age, sex, gender identity or expression, sexual orientation, marital status, disability, military service or veteran status, pregnancy, parental leave, medical conditions, or any other characteristic protected by applicable federal, state or local laws. Prysmian will endeavor to make a reasonable accommodation for any disclosed physical or neurological condition or disability of a qualified applicant unless the accommodation would impose an undue hardship on the operation of our business.

Visit our DE&I Page to learn more about Prysmian's commitments.

Your application data will be treated according to our Data Protection Policy. If you believe you require assistance to complete this form or to participate in an interview, please contact us at talent.mobility@prysmiangroup.com.